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INSTRUCTION BOOK

433 216 08-USA-EPA IV-CARB

10.07-0.1

Printed in Germany

1D 41.

1D 50.

1D 81.

1D 90.

INCLUDES SUPPLEMENT

AL INFORMA

TION T

O THE

OWNER’S MANUAL

FOR 2008

AND LA

TER EP

A CERTIFIED

NONROAD COMPRESSION-IGNITION ENGINES

INCLUDES SUPPLEMENT

AL INFORMA

TION T

O THE

OWNER’S MANUAL

FOR 2008

AND LA

TER CALIFORNIA

REGULA

TIONS FOR HEA

VY-DUTY

OFF-ROAD ENGINES

Summary of Contents for TM-150-D-A-XL

Page 1: ...A XL Knickausleger TM 150 D A XL V1 5222 0012 TRANS MOBIL TM Installation Carrier Translation of original operating instructions Operating Instructions 5222 0012 V1 GB TM 150 D A XL TRANS MOBIL TM Ins...

Page 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Page 3: ...draulic excavator and other lifting equipments 10 3 7 Workplaces 10 3 8 Behaviour in Emergencies 10 3 8 1 Inspecting the vacuum hoses and hose clamps 11 3 8 2 Testing the vacuum reservoir 11 3 9 Damag...

Page 4: ...ition with load 32 5 5 2 Valve tappet adjustment 33 5 5 2 1 Arrange the swing range 360 35 5 5 2 2 Arrange the swing range limited 36 5 5 3 Handling general 38 5 6 Damages of suction plate 39 5 7 End...

Page 5: ...standards in particular DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 Pos 1 5 02 K onf ormit tserkl rung 2 neu_Allgemein_DIN EN I...

Page 6: ...SPR 14 2 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity os 1 10 02 Konformit tserkl rung 5 neu_Angaben zum Unterzeichner Dokub...

Page 7: ...result Prohibition Identifies imminent a prohibition If you do not avoid the prohibition death and severe injury or damage to property will result 3 1 Safety Marking WARNING SIGN Symbol Meaning Order...

Page 8: ...gainst any object Exchange in case of much dirt 2904 0687 50 mm OPERATING HINTS Symbol Meaning Order No Size Function levers for vacuum and driving activity 2904 0478 185x30 mm Joystick for adjust the...

Page 9: ...auge Never lift loads when the vacuum is below the required under pressure mbar If the pointer of the pressure gauge moves into the red danger zone lower the load immediately Danger Load could fall do...

Page 10: ...nstructions and especially the chapter Safety therein Your company must ensure by internal measures that the operators of the lifting device are properly trained that they have read and understood the...

Page 11: ...e unit draws in large amounts of air and hair and items of clothing can be drawn into the air inlet Do not look into the air inlet when the unit is running it is even possible for your eyes to be draw...

Page 12: ...lifting transporting and lowering with the device the suction plate does not brush or pump against other products or materials Otherwise the rubber seal on the suction plate could be damaged danger of...

Page 13: ...he edge of a suction pad to create a leak The reading on the vacuum gauge decreases When the vacuum drops below red danger zone the warning device must sound Checking the Vacuum Hoses and Hose Clamps...

Page 14: ...shifting jib with SAFESTOP to limit the swing area into a trafficked area when install kerb stones on trailing roadway to avoid accidents with motorcars Lifting unit is equipped with 2 fork tines wor...

Page 15: ...and the working condition of the equipment is examined and the loads are suitable to be handled Any doubts about instructions should be raised with the manufacturer prior to use Pos 12 0 m od8_2 doc...

Page 16: ...A XL 5222 0003 TM 150 b 5222 0003 _ bersicht Tec hn Daten 3 mod_128497 087 8009_2 doc 31130 1 Track set with drivers step 7 Vacuum suction hose 2 Drive diesel engine 8 Lifting hose unit 3 Control uni...

Page 17: ...ng position Total length in transporting position Maximum Travel speed 1 910 mm 75 2 280 mm 90 2 300 mm 91 2 2 km h 1 36 miles h With more powerful lifting hose unit proper suction plate etc and platf...

Page 18: ...zlast The maximum working load lifting capacity of the forks is 2000 kg 4 400 lbs without the attaching of the vacuum components Due the dead weight of the vacuum components the maximum working load l...

Page 19: ...e putting the device into operation in order to secure the user and the device Read unconditional the attached operating instructions of the diesel engine HATZ 1D81C and the tracked forklift HINOWA TP...

Page 20: ...7 V1 GB 1 Open cover cap Ill 1 2 Start up the engine at the main switch on vertical position Ill 2 Ill 1 Ill 2 Before the diesel engine can be started move first the selector switch at the control uni...

Page 21: ...tion key Ill 3 4 Regulate the engine speed Ill 4 Ill 3 Ill 4 5 2 Driving of the truck set general 5 Familiarise yourself with the control lever on the truck set see the attached operating instructions...

Page 22: ...ver is standing on the step while driving Ill 8 Ill 7 Ill 8 9 Secure the vacuum hose lifter unit against swinging around before every driving with the device TM Ill 9 Danger of injury 10 Engage both s...

Page 23: ...e boom jib Before the diesel engine can be started move first the selector switch at the control unit to the position Hand and left it in this position Ill 0 Ill 0 1 To install the boom jib start the...

Page 24: ...Ill 2A Alternative use automatic operation When the selector switch is on position Auto the boom jib moves automatically to the top see figure alongside Ill 2B While using the automatic operation is...

Page 25: ...at the cord to release the locking lever at the gear ring on the boom jib Ill 3 Ill 4 5 Swing the boom jib complete out Ill 5 untill the rear and front part are in the same line 6 Pull at the cord to...

Page 26: ...hook Remove rubber band from the suction hose and put the suction hose on the floor Ill 7 8 Connect the lifting hose unit at the jib hook Ill 8 Ill 7 Ill 8 9 Fit the suction hose at the coupling eleme...

Page 27: ...ction to the operator Ill 11 12 12 Ill 11 Ill 12 Alternative use automatic operation When the selector switch is on position Auto the boom jib moves automatically to the top see figure alongside Ill 1...

Page 28: ...ctor switch to the position Hand and then press the control buttons right left backwards or forwards Ill 13 12 14 Orientation of the slope of the ground with the help of the plumb bob Ill 14 see Ill 1...

Page 29: ...unit with the suction plate Fit both quick fasteners of the operating valve unit at the suspension hooks of the suction plate Ill 15 16 Close quick fasteners of the operating valve unit click downward...

Page 30: ...market function lever to work with the vacuum hose lifter unit with the device TM see symbol sticker Ill 1 1A Ill 1 Ill 1A 2 Engage both spring bolts at the holder of the vacuum listing hose unit Ill...

Page 31: ...d so that the manometer at the vacuum control unit shows minimum 0 42 bar as soon as a load is sucked Ill 5 Ill 4 Ill 5 6 Open both snap hooks of the vacuum hose corset see Ill 6 and clip the snap hoo...

Page 32: ...ng unit accessible from the bottom Turn clockwise direction of arrow Valve becomes opened Turn counter clockwise Valve becomes closed The farther the valve is opened the lower the device hovers When t...

Page 33: ...essarily The hovering position with load should not be adjusted to the highest position of the lifting hose unit because otherwise the blower could be damaged and fail all guarantee claims are void an...

Page 34: ...is used to adjust the hoverimg position without load As a result the suction will be easier In addition to that a higher level of safety is achieved while lifting up porous materials or pick up a load...

Page 35: ...idual vacuum lowers the operating valve unit lifting hose unit with the sucked in load kerb stone slowly Do not use the device to jerk sic seized loads kerbstones No work stoppage pause with sucked lo...

Page 36: ...at the gear ring on the boom jib Now the operating range of the boom jib is movable around 360 Ill 1 Ill 2 2 The locking device releases the two bolts at the turning points rear and in the middle at t...

Page 37: ...cuum lifting hose unit swings in to the roadway area The swing area of the vacuum lifting hose must be limited for the dangerous area trailing roadway Therefore limit the swing area of the crane boom...

Page 38: ...XL Operation 37 47 V1 GB 6 Move the boom jib to the right and insert the corresponding 2 socket pins left side in direction of travelling at the crane boom to delimit the working range of the crane b...

Page 39: ...ion 38 47 V1 GB 5 5 3 Handling general 1 Suck load Ill 1 2 Lift the load kerbstone and transport it to the place of destination Ill 2 Ill 1 Ill 2 3 Lower and deposit the load kerbstone and take a new...

Page 40: ...all down Danger of accidents 5 7 End of work It is recommended to fill the diesel tank completely in the evening Otherwise it will possibly the next day to have start up problems strong smoke emitting...

Page 41: ...ar trailer considering the dimensions and allowable total weight 1 The transport of the device when boom jib is in raised position is strictly forbidden Ill 1 Danger of accidents 2 With every transpor...

Page 42: ...fter unit including the vacuum suction hose 4 from the device TM Ill 3 Danger of accidents 4 Secure the vacuum suction hose against swivelling around with the rubber band at the mobile jib hook Ill 4...

Page 43: ...belts Fastening eyes for belts see Ill 7 8 Fastening eye for belts is underneath the driver s step at TM Ill 8 Ill 7 Ill 8 Pos 17 99 ger tespez Module PG2 Vakuum Verlegesy steme gemeinsame Module geme...

Page 44: ...e to make sure that the device will not close unintended Danger of injury Pos 21 07 Wartung und Pflege 01 Wartung Wartung MECHANISCH 0 m od7 8_2 doc 7151 MECHNICAL SERVICE INTERVAL Maintenance work Fi...

Page 45: ...ews are observed Check all joints bolts guidance s and gears for correct function if necessary adjust or replace it Check all Grippers if available for signs of wear Grease all slidings if available w...

Page 46: ...l in tank Ignition coil is defective Check ignition coil and if necessary exchange Device just wont work or no Vacuum available seal Check the seal around baseplate if possable remove the seal and cle...

Page 47: ...Pr fungspflicht Pr f ungspflicht 0 m od22_2 doc 7109 It is the contructors responsibility to ensure that the device is checked by an expert in periods of max 1 year and all recognized errors are remo...

Page 48: ...can be handled with the device Do not exceed this carrying capacity If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadweight...

Page 49: ......

Page 50: ...Vacuum Hose Lifter Components Lifting hose unit with Operating Valve Unit Status 08 2012 Index 05 Page 1 15 Keep these Operating Instructions for future use...

Page 51: ...1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Guards 2 Technical Data 3 Description 3 1 Components of the JUMBO 3 2 Rotary Suction Fitting 3 3 Lifting Tube 3...

Page 52: ...e 3 15 Special Features The unit is equipped with the following special feature s See the Appendix for special operating instructions and spare parts If the special features require a separate list of...

Page 53: ...erating therein Your company must ensure by internal measures that the operators of the lifting device are properly trained that they have read and understood the operating instructions that the opera...

Page 54: ...uum Hose Lifter below 70 dB A 1 7 Special Hazards The load is held at the suction head by underpressure If there is a sudden interruption of the vacuum generator the underpressure at the suction head...

Page 55: ...cuum head if there is a sudden power failure Check the function of this non return valve at the beginning of each shift when operating in shifts or once a week when operating continually During the ch...

Page 56: ...g tube 3 The lifting device is suspended on the rotary suction fitting The lifting device can be rotated endlessly 3 3 Lifting Tube The lifting tube transmits the vacuum to the vacuum head s and reali...

Page 57: ...icates the underpressure at the vacuum head and thereby the status of operation of the lifting device It is mounted at the control unit Protection Tube The protection tube is a protective covering for...

Page 58: ...er linear distances can also be bridged with a plastic pipe The overall length should not exceed 50 m Long suction hoses reduce the capacity and the dynamics of the tube lifter 4 2 Adjusting the Hover...

Page 59: ...cylinder Fig 4 Unscrew the lifting tube from the tube mounting of the rotary inlet Fig 5 Lightly grease the threads of the tube mountings Fig 6 Mount the new lifting tube with the reinforced section a...

Page 60: ...f The reserve vacuum will let the lifting device lower slowly with the load Apply suction and lift only to appropriate loads check for stability and porosity The lifting device is mounted into the cra...

Page 61: ...sition with load should not be adjusted to the highest position of the control unit because otherwise the blower could be damaged and fail all guarantee claims are void power is wasted unnecessarily L...

Page 62: ...cartridge The load is too heavy Split the load use other lifting device The load is too porous or of low bending strength Load cannot be lifted try using a different vacuum head Suction hose is damag...

Page 63: ...ng device and crane by a qualified person 7 4 Service Table Interval daily weekly monthly 1 2 yearly yearly Tube Lifter Is the lifting tube in good condition not porous no scrubbing spots no holes and...

Page 64: ...you should store it correctly to best preserve the product quality This entails the following Clean the product see 7 2 and let it dry if wet Store the product in a room that protects it from moistur...

Page 65: ...Hubeinheit mit Bedieneinheit Ersatzteile Spare Parts Hubeinheit Lifting Hose Assy Dreheinheit Rotation Unit...

Page 66: ...le Covering for lifting tube 2529 0007 E E Ersatzteil V Verschlei teil VB Verschlei teilbaugruppe enth lt Verschlei teile E Spare part V Consumable part VB Consumable part assembly contains consumable...

Page 67: ...Hubeinheit mit Bedieneinheit Ersatzteile Spare Parts Ventileinheit Bedieneinheit Valve Unit Operating handle Ventileinheit Valve Unit...

Page 68: ...te Filter mat 2505 0010 V 27 1 Abdeckung f Ventilklappe Cover for valve unit 4210 0615 E 28 1 R ndelschraube Knurled screw 2009 0038 E 45 1 Manometer VAM Manometer VAM 2213 0007 E 56 1 Druckfeder Spri...

Page 69: ...er TRANSMOBIL TM 150 D A XL Tragkraft 200 250 kg Lifting capacity 440 550 lbs A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 1510 5 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer G...

Page 70: ...2 1 4 5 6 7 8 F E D C B 1 1511 1 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA f Bordsteine u Platten m Knick Ausleger verbr...

Page 71: ...3 42220110 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 1481 5 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 Ralf Nor...

Page 72: ...30300024 20530012 42220129 20100018 42220057 20000251 42220164 42220152 33250130 33502964 20440008 20000026 42300012 21050017 42200017 20000017 20110001 20000013 20400002 20400002 20100015 30310209 20...

Page 73: ...C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 67 5 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 Ralf Northe 4 2 2013 Gep...

Page 74: ...50025 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 92 3 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 Ralf Northe 14...

Page 75: ...220039 21000100 20530012 42220106 42220105 20540024 42220096 41500064 42220061 20100004 42220060 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 57 2 kg Schutzvermerk nach DIN 34 beachten Nachdruck...

Page 76: ...7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 34 6 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 Ralf Northe 14 1 2013 Gepr Erst Na...

Page 77: ...20000159 21460028 30310208 20100015 20400002 20000013 21460028 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 108 6 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewi...

Page 78: ...F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 9 3 2015 20 11 2013 Ralf Northe M Wunder...

Page 79: ...200029 20000026 20100017 20530072 33503903 20000002 21060002 20100014 20040043 42200027 42220029 20040014 20100015 21070075 21070001 20000012 20440004 20450006 20000014 20100005 20000021 22160044 2111...

Page 80: ...20000127 33050001 20000008 21050003 20000008 21050003 20000126 20400001 20400001 20100014 20100014 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 16 3 kg Schutzvermerk nach DIN 34 beachten Nachdruc...

Page 81: ...89 42220078 20000009 42220148 22600057 26100032 20000002 24110009 24100013 20100014 24100092 24100067 24100092 24100013 42220143 24200021 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust G...

Page 82: ...7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 6 9 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 Ralf Northe 4 2 2013 Gepr Erst Name...

Page 83: ...3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 13 7 2018 13 7 2018 R Seidel R Seid...

Page 84: ...den Seiten On both sides 29040220 Auf beiden Seiten On both sides 29040220 Auf beiden Seiten On both sides A52220010 TM 150 B XL A52220011 TM 150 D XL A52220012 TM 150 D A XL A52220014 TM 150 D A SILE...

Page 85: ...ional equipment of the device 29040483 Gilt f r 52220011 0012 0014 29040477 29040585 29040451 29040687 29040107 29040477 Nur f r only for A52220012 A52220014 Nur f r only for A52220010 A52220011 A5222...

Page 86: ...ubeh r des Ger tes Some of pictures may be optional equipment of the device A52220010 TM 150 B XL A52220011 TM 150 D XL A52220012 TM 150 D A XL A52220014 TM 150 D A SILENT XL 29040056 29040666 Nur f r...

Page 87: ......

Page 88: ...Operation Safety Maintenance and service Manual Original Instructions Keep this manual with the machine at all times TRACKED FORKLIFT PT20GL TP2000 169835 TP2000 17189300CA TP2000171893021216...

Page 89: ...ge 17 3 1 Precautions when starting the engine Page 17 3 2 Precautions when driving Page 17 3 3 Precautions when transporting the load Page 17 3 4 Transporting the machine Page 18 3 5 Parking the mach...

Page 90: ...el reduction gear oil Page 31 5 3 Maintenance on the rubber tracks Page 33 5 3 1 Checking the track tension Page 33 5 3 2 Operations for loosening tightening the track Page 33 5 3 3 Checking the rubbe...

Page 91: ...EC DECLARATION OF CONFORMITY TP2000 O OP PE E R RA AT T I IO O N N A A N N D D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000...

Page 92: ...3 O OP PE ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216...

Page 93: ...with the parts that are used No matter where you live or work do not hesitate to contact our engineering department which is at your full disposal for all useful information and in case to furnish you...

Page 94: ...per Annex II point B see Chapter 1 Article 4 point 2 this product is only intended to be incorporated into or assembled with other machinery thereby forming machinery to which the Machinery Directive...

Page 95: ...t are listed here below O OP PE ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 6 MUTP2000171893021216 1 Idler roller assembly 2 Tracked undercarriage chassis...

Page 96: ...ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216 13 12 14 15 12 Control lever guard 13 Lifting cylinder 14 Hydraulic distributor 15 Lifti...

Page 97: ...where the operator stands on the platform securely anchored to the control levers The operator must control the machine from the control station The maximum possible protection has been provided takin...

Page 98: ...erious damage may also be caused to the machine The word WARNING indicates potential situa tions of danger which if not avoided may cause minor damage or personal injuries This wording may also be use...

Page 99: ...ion right and left hand side of the lifting gui des 3 TRAVELLING DIRECTION POS 5 TABLE 01 This label indicates the recommended travelling direction so that impact with any obstacles to be driven over...

Page 100: ...nt of the operator on the distribu tor guard 9 HYDRAULIC OIL FILTER POS 12 TABLE 01 Indicates the position of the hydraulic oil filter Label position in front of the operator on the hydrau lic oil tan...

Page 101: ...IFTING PEOPLE POS 14 TABLE 01 Indicates that it is forbidden to get on the lifting forks and to use the forklift as a lifting platform Label position at the level of the lifting guides 17 NO MAINTENAN...

Page 102: ...the hot surfaces of the machine Label position near the exhaust silencer 20 CRUSHING HAZARD FEET POS 23 TABLE 01 Indicates areas where there is a danger of crushing lower limbs for the operator Label...

Page 103: ...TP2000171893021216 POSITION OF PICTOGRAMS ON THE TP2000 KIT ADESIVI TP2000 AUFKLEBERSATZ TP2000 SET OF DECALS TP2000 KIT ADHESIVOS TP2000 KIT COLLANTS TP2000 ADHESIEKIT TP2000 Ed 16 11 2012 Tav 01 cod...

Page 104: ...anything else that may get caught in moving parts Also avoid wearing oil or fuel stained garments as these are rea dily flammable When using the machine or performing maintenance wear a hard hat glas...

Page 105: ...area Use suitable signs to warn people before moving the machine and prevent anyone from approaching the working zone when the machine is operating The machine is NOT fitted with a protective structur...

Page 106: ...se the tracked forklift at night only if the working area is suitably lit 3 3 PRECAUTIONS WHEN TRANSPORTING THE LOAD To avoid accidents or overturning observe the load limits specified in this manual...

Page 107: ...or cables to the chassis of the machine Read the chapter on transport 3 5 PARKING THE MACHINE SAFELY Park the machine on a wide and level area where the ground is firm with the forks completely lowere...

Page 108: ...ntrol lever B Fork swing control lever C Fork lifting control lever D Carriage L travel control lever E 2nd travel speed lever F Vakuum 19 O OP PE ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA...

Page 109: ...th levers backwards to travel in reverse Steering to the right or left To turn right move the left lever forwards To turn left move the right lever forwards Turning on the spot Move one lever forwards...

Page 110: ...2nd travel speed shift the lever to the position shown Use this con trol only when travelling on level and compact ground 4 2 1 2 SWING FUNCTION To swing the load forwards push the lever forwards To...

Page 111: ...ng 1000x1200mm or 800x1200mm the maxi mum height of the load to be transported cannot exceed 1800mm make sure that the centre of gravity of the load to be transported is at a maximum distance of 500mm...

Page 112: ...IS FORBIDDEN TO EXCEED THE CAPACITY LIMIT AND THE INDICATED DISTANCE OF THE LOAD S CENTRE OF GRAVITY FROM THE FORKS AVOID OPERATING THE LOAD HANDLING LEVERS WHILE TRAVELLING 4 2 2 1 DO NOT WORK IN DAN...

Page 113: ...fork tines Lift the load At this point swing the forks backwards so that the load is as near the operator as possible Make sure that the way is free and proceed with the transport operation Now drive...

Page 114: ...when the gradient changes travelling at the minimum possi ble speed 4 2 2 5 PARKING AND STOPPING ON SLOPES Warning parking and stopping on slopes is very dangerous If parking or stop ping on a slope...

Page 115: ...at are dirty with oil mud or ice are slippery and dangerous WARNING during colder periods let the machine warm up before loading unloa ding it ATTENTION 1 Avoid steering when driving up or down a ramp...

Page 116: ...ers of the machine to the trailer with a chain or cable using a sui table load securing device During transport turn the fuel valve to position OFF and make sure that the engine remains level so as to...

Page 117: ...not leave the rubber tracks directly exposed to the sun for more than 3 months 3 Where possible avoid improper steering operations on asphalt and concrete as this will cause the tracks to wear out In...

Page 118: ...d replace any worn or broken parts Remove any deposits of fat oil or debris Check that there are no oil leaks and or damaged hydraulic pipes or hoses Use the recommended lubricants Do not mix together...

Page 119: ...ain the oil contained in the tank Carefully clean the tank before filling with new oil Screw on the drain plug C and fill the tank throu gh the filler cap B do not mix oils made by diffe rent manufact...

Page 120: ...the oil level reaches the same height If not top up throu gh one of the openings using the other as level reference Changing the reduction gear oil The oil should be changed for the first time after 1...

Page 121: ...um viscosity index 165 and viscosity grade VG150 and VG220 In any case the oils chosen should not be subject to rapid ageing at the correspon ding operating temperatures The continuous operating tempe...

Page 122: ...For this reason do not loosen the grease valve 1 more than one turn if the valve is too loose the grease may be released due to pressure placing the operator at risk Never loosen the grease nipple 2 W...

Page 123: ...he rubber track is shown in Fig A The steel wires and the metal core are embedded in the rubber The track grooves are designed to ensure stability when travelling on soft ground These are located on t...

Page 124: ...lled up by the worn cogwheel as shown in the figure When such wear and abrasions are found the cogwheel must be replaced as soon as possible In the case of breakage as described in para graphs A B C t...

Page 125: ...even if it depends on the operating conditions Cracks on the inside surface of the circumference and on the edge of the rubber are due to the contact of the track with the structure of the undercarria...

Page 126: ...es move with the track and are cau ght in the idler roller Exert lateral force 6 to slide the track and lift it up from the idler roller Installing the rubber track 1 Before assembling the tracks make...

Page 127: ...or loosening tighte ning the track 8 Rest the tracked undercarriage on the ground 5 4 CHECKING THE TIGHTNESS OF NUTS AND BOLTS The parts and the nuts and bolts that may become loose must be checked ba...

Page 128: ...quired 7 Store the machine in a dry and protected place If stored outdoors cover with a tarpaulin Using the machine after storage WARNING only start the engine in a well ventilated place 1 Fill the fu...

Page 129: ...d undercarriage 845 kg PERFORMANCE Gradeability 20 36 4 Capacity 2000 kg Max distance from the centre of gravity allowed 500 mm Max lifting height 300 mm Sound power level at operator s ear 86 dB A Me...

Page 130: ...FORKLIFT TP2000 41 O OP PE ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216 1850 1350 25 25 17 1515 94 38 11 1935 37 5 2 6 2...

Page 131: ...AN NC CE E M MA AN NU UA AL L TP2000 42 MUTP2000171893021216 6 2 HYDRAULIC SYSTEM DIAGRAM 6 2 1 KEY TO THE HYDRAULIC SYSTEM DIAGRAM 1 2 3 Drain filter 4 Distributor HC D9 5 5 Reduction gear L track 6...

Page 132: ...AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216 PHOTO NO 1 CUT STEEL WIRES PHOTO NO 2 ABRASION AND BREAKAGE OF THE STEEL CORES PHOTO NO 3 SEPA...

Page 133: ...P2000 44 MUTP2000171893021216 PHOTO NO 4 BREAKAGE OF THE TRACK PATTERN CAU SED BY BENDING STRESS CURVING ON THE RUB BER PHOTO NO 5 BREAKAGE ON THE OUT SIDE PART OF THE RUB BER UNDER THE EDGE OF THE ST...

Page 134: ...T TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216 PHOTO NO 7 ABRASION OF THE TRACK PATTERN PHOTO NO 8 ABRASION OF THE RUB BER DUE TO THE GUIDE WHEELS INITIAL STAGE PHOTO NO 9 ABRASI...

Page 135: ...TP2000 46 MUTP2000171893021216 PHOTO NO 10 CUTS DUE TO SHARP MATERIAL ON THE OUT SIDE PART OF THE RUB BER PHOTO NO 11 BREAKAGE AND ABRA SION ON THE OUTSIDE PART OF THE RUBBER CAUSED BY HARD GROUND PH...

Page 136: ...RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L TP2000 MUTP2000171893021216 PHOTO NO 13 BREAKAGE OF THE INSI DE PART OF THE RUB BER CAUSED BY CON TACT WITH THE UNDERCAR...

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Page 139: ...ith rubber track Train de roulement chenille en caoutchouc Vcx0 24023022 Torretta Upper structure Tourelle Vcx0 25023022 Impianto idraulico aspirazione scarico Intake draining system Installation aspi...

Page 140: ...met rubberen rupsband Vcx0024023022 Oberwagen Torreta Toren Vcx0 25023022 Hydraulik Vor und R cklauf Instalaci n de aspiraci n descarga Hydraulische installatie afzuiging de aceite afvoer Vcx0 260230...

Page 141: ...MMA CARRIAGE WITH RUBBER TRACK WAGEN MIT GUMMIRAUPE CARRO CON ORUGA DE GOMA ONDERSTEL MET RUBBEREN RUPSBAND TRAIN DE ROULEMENT CHENILLE EN CAOUTCHOUC TE M8X16 014 TCEI M10X18 12 9 011 012 013 TE M8X35...

Page 142: ...latine Platte Placa Plaat 29 369529J4 24 Ruota tendicingolo Complete idler wheel Roue tendeur de Raupensparad Rueda tensor oruga Compleet wiel rups completa chenille compl te komplett completo bandspa...

Page 143: ...6983500 TORRETTA UPPER STRUCTURE OBERWAGEN TORRETA TOREN TOURELLE TE M8X25 D C B 001 002 003 004 005 006 007 009 011 013 014 016 018 A C D TE M8X30 TE M10X25 TE M12X40 TE M14X60 017 TE M10x65 012 TC M...

Page 144: ...mi Pen cilinder zwenken brandeggio pin rotation de la fl che Seitenschwenkung ento lateral brazo 32 482 2J4 24 Cilindro brandeggio Cylinder Cylinder Zylinder Cilindro Cilinder 33 58 4 522 23 Supporto...

Page 145: ...RAZIONE E SCARICO SUCTION DRAINING SYSTEM VOR UND R CKLAUFANLAGE INSTALACI N DE ASPIRACI N Y DESCARGA INSTALLATIE AFZUIGING EN AFVOER INSTALLATION ASPIRATION ET D CHARGE 001 004 1 5 15L 004 002 003 3...

Page 146: ...essibile Flexible pipe Tuyau souple Schlauch Tubo flexible Slang 24 28675822 23 Tubo flessibile Flexible pipe Tuyau souple Schlauch Tubo flexible Slang 25 28675922 24 Tubo flessibile Flexible pipe Tuy...

Page 147: ...HYDRAULIC SYSTEM FOR TRACTION HYDRAULIKANLAGE ANTRIEB INSTALACI N HIDR ULICA TRACCI N HYDRAULISCHE AANDRIJFINSTALLATIE SYST ME HYDRAULIQUE DE TRACTION 001 002 005 007 004 003 008 008 3 8 12L 3 8 12L S...

Page 148: ...evier Hebel Palanca Hendel 25 28675 22 24 Tubo flessibile Flexible pipe Tuyau souple Schlauch Tubo flexible Slang 26 28675222 26 Tubo rigido Pipe rigid Pipe rigid Rohr Tubo r gido Stijve leiding 27 28...

Page 149: ......

Page 150: ...1D50 1D81 1D90 33 INCLUDES SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES INCLUDES SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL...

Page 151: ...efficiency for a very long time Please follow all maintenance references carefully including the schedule for 2008 and later EPA certified nonroad compression ignition engines and for 2008 and later...

Page 152: ...g the water trap 22 Page 5 3 Maintenance every 250 hours of operation 23 5 3 1 Oilbath air cleaner maintenance 23 5 3 2 Changing engine oil renewing oil filter 24 5 3 3 Checking and adjusting valve cl...

Page 153: ...orming and must be avoided as a potential fire hazard Rotating parts must be shielded against accidental contact when the engine is installed in other equipment or machinery Guards are available from...

Page 154: ...bracelets or any other things which you could get caught with Please pay attention to all advice and warning stickers placed on the engine and keep them in legi ble condition Contact your next HATZ s...

Page 155: ...ir outlet 6 Silencer muffler 7 Guide sleeve for starting handle 8 Cylinder head cover 9 Cold start oil metering device 10 Suspension lug 11 Tank filler cap 12 Oil drain plug governor housing 13 Oil dr...

Page 156: ...mbustion and cooling air intake 5 Oil filter 6 Cleaning hatch 7 Side panels 8 Hold for starting handle 9 Suspension lug 10 Silencer muffler encapsul 11 Cooling air outlet 12 Battery connection and cen...

Page 157: ...sumption at full load Engine oil pressure Oil termperature 100 20 C min 0 6 bar at 850 r p m Direction of rotation looking at the flywheel counterclockwise Valve clearance at 10 30 C Inlet mm 0 20 0 1...

Page 158: ...engines Page 35 resp supplemental informa tion for California regulations for off road engines Page 51 3 5 EPA CARB type plates and fuel label There are two EPA CARB type plates applied for the ident...

Page 159: ...on requirements Label 2 2 4b The engine must be operated with LOW SUL FUR FUEL OR ULTRA LOW SULFUR FUEL ONLY The label also states the applicable emission related power category of the engine Fuel lab...

Page 160: ...ambient temperatures where the engine is to be started from cold The engine must be in a horizontal position be fore adding oil or checking the oil level 6 Pull out dipstick 1 and add engine oil of t...

Page 161: ...un dry completely fill the fuel tank with diesel The fuel system is bled automatically if the fuel tank is attached to the engine or located higher than the injection pump 9 If the fuel tank is not mo...

Page 162: ...r 4 2 4 after replacing the fuel filter Chapter 5 4 1 Add fuel chap 4 1 3 Check engine oil level chap 5 2 1 11 To activate the monitor press lever 1 for approx 15 seconds 12 If the engine has a full c...

Page 163: ...ds are in place Check that the starting handle is in good condi tion renew tubular grip if broken worn drive pin etc Lightly grease the sliding contact area between the starting handle and the guide s...

Page 164: ...and 17 18 After the automatic decompression device has engaged at its limit stop five turns of the crank handle are needed for the engine to build up compression and fire again 4 2 2 Starting with the...

Page 165: ...ee Chapter 4 2 1 For correct position to adopt when starting the engine see Fig 19 20 Always hold tubular grip 1 with both hands Turn the handle slowly until the pawl engages in the ratchet then incre...

Page 166: ...1 and 12 21 22 Remove dirt from the cover of the metering device and the surrounding area Pull off the cover Figs 21 and 22 Add a free flowing lubricating oil to the housing until the level reaches th...

Page 167: ...tion 0 for at least 8 seconds if the engine has failed to start before a further attempt to start the engine can be made Preheating device with automatic heating timer additional equipment The preheat...

Page 168: ...ol lever 1 back then move stop lever 2 in the STOP direction Hold it there until the engine has stopped Release the stop lever 2 when the engine has stopped making sure that the lever re turns to its...

Page 169: ...driven machinery 5 1 Maintenance summary Maintenace intervals Maintenance work required Chap Every 8 15 operating hours or before daily starting Check oil level Check area round combustion air input...

Page 170: ...conditioned engines the following must always be carried out after first 25 operat ing hours Replace engine oil and oil filter chap 5 3 2 Check tappet clearance and adjust if neces sary chap 5 3 3 Exa...

Page 171: ...in the atmosphere and the air cleaner maintenance intervals should be reduced Depending on the air intake pattern check for severe blockage clean if necessary see Chapter 2 28 Check that dust outlet...

Page 172: ...water in the fuel and the care taken when re fuelling The normal interval is once a week 30 Loosen hexagon screw 1 with approx 2 3 rotations Trap the drops which emerge in a transparent vessel Since...

Page 173: ...emove the upper part of the air cleaner from the engine and rinse it in diesel oil Before re assembling the air cleaner allow the diesel fuel to drip off thoroughly or wipe it off Never attempt any re...

Page 174: ...engines 35 When unscrewing oil drain plug 1 make sure that the drain tube is not loosened Prevent it from turning if necessary with an open ended wrench of the correct size Clean the oil drain plug an...

Page 175: ...e de compression lever is also taken off when the cover is removed 38 Unscrew cover 1 and take off together with gasket 2 Never re use this gasket Turn the engine over in the normal direction of rotat...

Page 176: ...the cause of any contamination with oil and have the leak eliminated by a HATZ service station Install the air guide elements previously re moved The engine must never be run without the air guide el...

Page 177: ...particles may damage the injection system 42 Shut off the fuel supply line upstream and downstream of the fuel filter according to item 1 43 Unscrew the fuel filter from its mount 44 Place a suitable...

Page 178: ...enewed after 500 hours of operation On fully encapsulated engines take off the top cover see Chapter 2 On engines with manual starting only the de compression lever is also taken off when the cover is...

Page 179: ...r up and down until no further dust is expelled Warning air pressure must not exceed 5 bar Persons handling compressed air must wear protective goggles Tilt the filter element and hold it against the...

Page 180: ...ting correctly Oil pressure lost Lower starting temperature limit exceeded Machinery not uncoupled Defective preheat system optional extra Set lever to START position Add fuel Check entire fuel supply...

Page 181: ...signal from monitoring element for automatic shutdown system optional extra oil pressure lost cylinder head temperature too high alternator has failed Check whether clear not turbid fuel emerges at t...

Page 182: ...n dry Fuel filter blocked Tank venting is inadequate Leaks at pipe unions Air in the fuel system Speed control lever does not remain in selected position Add fuel Renew fuel filter Check through entir...

Page 183: ...Malfunction at injector Too much oil in engine Inadequate cooling Entire cooling air system contaminated Inadequate sealing at air guide plates or capsule elements Remove dirt from air cleaner Adjust...

Page 184: ...ctric voltage peaks can cause damage to electrical components In case of an emergency start in manual mode leave the battery which might be dis charged connected to the engine For emergency operation...

Page 185: ...AL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT AND EMISSION RELATED INSTALLATION INSTRU...

Page 186: ...arts and engine operating conditions Maintenance instructions for EPA related engine parts Emission control system and adjustments Warranty statement Emission related installation instructions ENGINE...

Page 187: ...tact the nearest HATZ authorized Service Center for necessary repairs The engine is designed and adjusted to operate most efficiently at the following conditions Air temperature of 25 C 77 F Atmospher...

Page 188: ...injector The exhaust quality of the engines can be influenced by the execution the quality of execution of above described maintenance work Therefore the maintenance work has to be carried out by a q...

Page 189: ...per maintenance of your engine Your emission control system includes Fuel injection pump Injection nozzle Extra fuel device Crankcase breather valve assembly Air cleaner housing Intake manifold Exhaus...

Page 190: ...cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should be aware however that Motorenfabrik Hatz...

Page 191: ...ers 2008 and later EPA certified engines and applies to the following exhaust emission related components Fuel injection pump Injection nozzle Extra fuel device Crankcase breather valve assembly Air c...

Page 192: ...ts This warranty is transferrable to subsequent owners only under the named warranty coverage conditions In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel...

Page 193: ...engine maintenance you must place duplicate labels on the equipment EQUIPMENT LABELLING REQUIREMENTS FUEL LABEL Chapter 3 5 The fuel label has to be permanently attached to the equipment In case of a...

Page 194: ...ust system and related components consistent with the EPA emission regulation requirements Exhaust silencers and protection guard The exhaust silencer is fitted in connection with studs flat washers a...

Page 195: ...required HATZ Ident Nr 630 815 00 Assembly Assemble in reverse sequence Apply lubricant as specified by HATZ Torque to specification Ensure gasket kit is fitted in correct sequence i e the creased ga...

Page 196: ...ismounted Remove the four screws 2 of the top cover 3 Remove the side cover 1 by opening the two clips Open the four screws 4 of the side cover 5 Remove the top cover 3 and the side cover 5 Dismantle...

Page 197: ...ly Assemble in reverse sequence Apply lubricant as specified by HATZ Torque to specification Before tightening the capsule all screws have to be turned in and the different covers have to be correctly...

Page 198: ...the exhaust system Open screws 1 and 2 and remove with shims Remove big silencer with attached sealing gaskets 3 Open screws 4 and remove with shims Remove silencer 5 with attached sealing gaskets 6 4...

Page 199: ...xhaust silencer Make sure that all parts are correctly placed and tightened SAMPLING OF EXHAUST EMISSIONS After the engine is installed in the equipment and placed in service the sampling of exhaust e...

Page 200: ...nt Nr Clamp HATZ Ident Nr 1D41 S Z 25 039 973 01 830 860 00 503 880 00 38 830 857 00 830 858 00 037 409 00 1D50 S Z 25 039 973 01 830 860 00 503 880 00 38 830 857 00 830 858 00 037 409 00 1D81 S Z 32...

Page 201: ...TAL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER CALIFORNIA REGULATIONS FOR HEAVY DUTY OFF ROAD ENGINES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT AND EMISSION RELATED INSTALLATION INSTRUC...

Page 202: ...tions Maintenance instructions for CARB related engine parts Emission control system and adjustments Warranty statement Emission related installation instructions ENGINE PARTS AND OR EQUIPMENT RELATED...

Page 203: ...he following conditions Air temperature of 25 C 77 F Atmospheric pressure of 100 kPa 14 5 psi Relative humidity of 30 Operation of the engine at conditions other than above will affect performance and...

Page 204: ...rnia Air Resources Board and Motorenfabrik Hatz GmbH Co KG are pleased to explain the emission control system warranty on your 2008 and later engine In California new heavy duty off road engines must...

Page 205: ...all scheduled maintenance As the heavy duty off road engine owner you should however be aware that Motorenfabrik Hatz GmbH Co KG may deny you warranty coverage if your heavy duty off road engine or a...

Page 206: ...standard HATZ DIESEL LIMITED ENGINE WARRANTY and covers 2008 and later California certified Heavy Duty off road engines and applies to the following exhaust emission related components Fuel injector...

Page 207: ...arranty is transferrable to sub sequent owners within the original twenty four 24 months time period In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of A...

Page 208: ...engine maintenance you must place duplicate labels on the equipment EQUIPMENT LABELLING REQUIREMENTS FUEL LABEL Chapter 3 5 The fuel label has to be permanently attached to the equipment In case of a...

Page 209: ...st system and related components consistent with the CARB emission regulation requirements Exhaust silencers and protection guard The exhaust silencer is fitted in connection with studs flat washers a...

Page 210: ...required HATZ Ident Nr 630 815 00 Assembly Assemble in reverse sequence Apply lubricant as specified by HATZ Torque to specification Ensure gasket kit is fitted in correct sequence i e the creased ga...

Page 211: ...ismounted Remove the four screws 2 of the top cover 3 Remove the side cover 1 by opening the two clips Open the four screws 4 of the side cover 5 Remove the top cover 3 and the side cover 5 Dismantle...

Page 212: ...ly Assemble in reverse sequence Apply lubricant as specified by HATZ Torque to specification Before tightening the capsule all screws have to be turned in and the different covers have to be correctly...

Page 213: ...the exhaust system Open screws 1 and 2 and remove with shims Remove big silencer with attached sealing gaskets 3 Open screws 4 and remove with shims Remove silencer 5 with attached sealing gaskets 6 4...

Page 214: ...xhaust silencer Make sure that all parts are correctly placed and tightened SAMPLING OF EXHAUST EMISSIONS After the engine is installed in the equipment and placed in service the sampling of exhaust e...

Page 215: ...p HATZ Ident Nr 1D41 S Z 25 039 973 01 830 860 00 503 880 00 38 830 857 00 830 858 00 037 409 00 1D50 S Z 25 039 973 01 830 860 00 503 880 00 38 830 857 00 830 858 00 037 409 00 1D81 S Z 32 830 879 00...

Page 216: ...CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Page 217: ......

Page 218: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25...

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