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8

TROUBLESHOOTING HINTS

 

 

NORMAL:

 When power (12 to 24 volts dc ) is applied, the POWER LED should be ON 

solidly green  

PROBLEM:

 If the POWER LED remains off with power applied, check the cable 

connections and the integrity of the cable. 
 

PROBLEM:

 It is important to remember that when powering up the DS71/DS72,  metal 

should not be present on the magnetic surface and in front of the probe face.  The 
controller reads the probe signal at power-up to determine the minimum signal level of 
the probe. 
   
The flash pattern and color of the multi-function LED on the DS71/DS72 can be helpful 
in the diagnosis of problems with your installation.  Check the following: 
 

Immediately After Power-up 

 
1. 

NORMAL:

 The multicolor LED flashes red then green at a 2.5 Hz rate to indicate 

firmware version then turns off. 

2. 

PROBLEM:

 The LED flashes green then red at a 2.5 Hz rate to indicate firmware 

version number and then begins flashing red rapidly (10 Hz).  This can indicate a) 
there is metal present  b) the probe is disconnected, or c) the cable to the probe has 
an open, or d) the probe is faulty. 

 

During Single-Hit Calibration 

 
1. 

NORMAL:

 The LED constantly flashes amber at a 2.5 Hz rate.  This is normal if no 

metal is present in front of the probe face.  It is a standby mode waiting on metal.   

2. 

PROBLEM:

 Persistence of the above pattern with metal present can indicate a) the 

metal is non-ferrous, b) the metal is too thin for the probe, or c) the probe is faulty.  
During Two-Sample Calibration 

 
1. 

NORMAL:

 After the pushbutton switch is pressed twice in less than 1 second, the 

LED flashes amber at a 2.5 Hz rate.  This is normal; the controller is waiting for the 
second thickness of metal to be placed against the probe and the pushbutton to be 
pressed once again. 

2. 

PROBLEM:

 After the third press of the pushbutton (to record the second thickness), 

the LED flashes amber at a rapid (10 Hz) rate.  This indicates the two samples were 
so close in thickness that the difference cannot be reliably discriminated. 

 

 

Summary of Contents for FLUXIMITY DS71

Page 1: ...ers are explained is this instruction sheet The Fluximity system includes a microcontroller based control module in a 18mm threaded aluminum housing The Controller is connected to a family of magnetic...

Page 2: ...ule Installation The DS71 72 Controller module is designed to mount with a simple bracket where convenient between the probe and a higher level controller such as a PLC Avoid mounting locations with e...

Page 3: ...t a location where the maximum field is not blocked may cause false doubles During production the metal may move to a point where more flux is covered This is especially true when the shape of the bla...

Page 4: ...rmal indicator colors are covered on page 8 If the magnetic field signal is strong the multi function indicator will be off this assumes the probe face was mounted within 50mm of the magnetic conveyor...

Page 5: ...ignal The Fluximity operates best if the magnetic strength is 100 gauss Gauss G is a unit of measurement for magnetic field strength or flux density For example approx 1 gauss from earth s magnetic no...

Page 6: ...econds elapses with no press of the pushbutton The detector has a standby calibration feature that permits calibration while the metal is moving Press the pushbutton once with no metal between the mag...

Page 7: ...thickness of the two samples is too close for reliable gauging the indicator flashes amber at a 10 Hz rate for up to 15 seconds or until the pushbutton is pressed again After 15 seconds it returns to...

Page 8: ...ber and then begins flashing red rapidly 10 Hz This can indicate a there is metal present b the probe is disconnected or c the cable to the probe has an open or d the probe is faulty During Single Hit...

Page 9: ...FIRMWARE VERSION The format of the firmware version number is of the form 1 2 comprising a single digit integer part and a single digit fractional part When first powered up the controller displays t...

Page 10: ...ection 12 mm Connector Pin 4 Max source current 50mA fuse limited Output Voltage High Supply Voltage less 1 volt Over current protection Self resetting thermal fuse ESD protection Transient Voltage Su...

Page 11: ...11 DS71 DRIVE CIRCUITRY CONTROLLER 30V 30V 30V 2 1 4 3 50 mA 50 mA V COM SINGLE NO DOUBLE DS72 DRIVE CIRCUITRY CONTROLLER 30V 30V 30V 2 1 4 3 50 mA 50 mA V COM SINGLE NO DOUBLE...

Page 12: ...F ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE LIABILITY OF PRIME CONTROLS TO ANY PURCHASER SHAL...

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