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5

MULTI-FUNCTION
INDICATOR (RED,
GREEN, AMBER)

POWER
INDICATOR
(GREEN)

 

METER MODE

 

 
The DS71/DS72 Controller provides a 
feature for determining the magnetic 
source strength detected by the 
sensor.  

Mount the sensor face 

pointing at the magnetic (conveyor 
source.  We suggest approximately 
12mm or .5 inches to start.

  After 

power is applied activate the “meter” 
mode by pressing the calibration 
pushbutton switch for 

three (3

) or 

more seconds.  When the switch is released, the multi-function indicator begins flashing 
at a rate inversely proportional to the strength of the detected magnetic signal.  
 
One of the following examples will occur:   
For minimum or no signal, the flash rate is approximately 

<25 

Hz and the color is red.   

For nominal or maximum signal, the flash rate is 

1 Hz 

and the color is green. 

There is a transition point where the indicator is amber. 

 
In order for the detector to work it must sense sufficient magnetic strength to penetrate 
(saturate) an inspected single metal blank and have additional magnetic flux for a 
double blank thickness to block the signal.  The Fluximity operates best if the magnetic 
strength is >100 gauss.  Gauss (G) is a unit of measurement for magnetic field strength 
or flux density. 

 

 For example: approx. 1 gauss from earth’s magnetic north aligns a compass needle in 
its direction.

 

When the flux is measured at 100G or greater the indicator will begin to 

flash 

green

 at a rate of approximately 

1 Hz

 or 1 per second.  This indicates the signal is 

strong enough to detect double metal.  For weak flux, under 100 gauss, the indicator 
flashes 

amber 

slowly (<25 Hz) and 

then red

 as the magnetism is weaker.  The 

red

 

flashes rapidly or at maximum rate 

(25 HZ) 

if no flux is detected.    

 

 
 
 
Locate Nominal Signal 
 

With no metal on the conveyor, move the probe around while observing the indicator 
flash rate and color.  Any position or gap where the indicator is green and flashes at 1 
Hz is a good location (>100G).  The metal blanks must consistently pass this point 
between the probe and magnet.  Mount the probe there. 
 
To deactivate the Meter Mode, press and release the pushbutton once.  The multi-
function indicator reverts to the setting from the previous calibration. If this is the first 
time these settings are from the factory and do not apply to your installation.  Calibration 
for this installation should follow.  
 

 
 

Summary of Contents for FLUXIMITY DS71

Page 1: ...ers are explained is this instruction sheet The Fluximity system includes a microcontroller based control module in a 18mm threaded aluminum housing The Controller is connected to a family of magnetic...

Page 2: ...ule Installation The DS71 72 Controller module is designed to mount with a simple bracket where convenient between the probe and a higher level controller such as a PLC Avoid mounting locations with e...

Page 3: ...t a location where the maximum field is not blocked may cause false doubles During production the metal may move to a point where more flux is covered This is especially true when the shape of the bla...

Page 4: ...rmal indicator colors are covered on page 8 If the magnetic field signal is strong the multi function indicator will be off this assumes the probe face was mounted within 50mm of the magnetic conveyor...

Page 5: ...ignal The Fluximity operates best if the magnetic strength is 100 gauss Gauss G is a unit of measurement for magnetic field strength or flux density For example approx 1 gauss from earth s magnetic no...

Page 6: ...econds elapses with no press of the pushbutton The detector has a standby calibration feature that permits calibration while the metal is moving Press the pushbutton once with no metal between the mag...

Page 7: ...thickness of the two samples is too close for reliable gauging the indicator flashes amber at a 10 Hz rate for up to 15 seconds or until the pushbutton is pressed again After 15 seconds it returns to...

Page 8: ...ber and then begins flashing red rapidly 10 Hz This can indicate a there is metal present b the probe is disconnected or c the cable to the probe has an open or d the probe is faulty During Single Hit...

Page 9: ...FIRMWARE VERSION The format of the firmware version number is of the form 1 2 comprising a single digit integer part and a single digit fractional part When first powered up the controller displays t...

Page 10: ...ection 12 mm Connector Pin 4 Max source current 50mA fuse limited Output Voltage High Supply Voltage less 1 volt Over current protection Self resetting thermal fuse ESD protection Transient Voltage Su...

Page 11: ...11 DS71 DRIVE CIRCUITRY CONTROLLER 30V 30V 30V 2 1 4 3 50 mA 50 mA V COM SINGLE NO DOUBLE DS72 DRIVE CIRCUITRY CONTROLLER 30V 30V 30V 2 1 4 3 50 mA 50 mA V COM SINGLE NO DOUBLE...

Page 12: ...F ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE LIABILITY OF PRIME CONTROLS TO ANY PURCHASER SHAL...

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