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Page 1 

IMPORTANT INSTRUCTIONS: 

 

This manual contains instructions for PC-507-IS (just called calibrator in the 

rest  of  the  manual)  designed  for  use  in  hazardous  areas.  Read  the  entire 

manual before using the calibrator. 

 

Before  using  the  calibrator  carefully  read  the  "Special  Conditions  for  Safe 

U

se” section.  

 

Whenever possible, keep the calibrator in a dry environment.  

 

In  case  of  failure  or  suspected  failure,  especially  in  the  safe  operation, 

always send the instrument to the factory for repair. 

 

When not in daily use, before starting up, let the calibrator turned on for at 

least one hour. 

 

 

EM0289-00 (14/12/2015) - Translated version of the document EM0234-03 (24/08/2015) 

presys

Summary of Contents for PC-507-IS

Page 1: ...PC 507 IS Pressure Calibrator TECHNICAL MANUAL presys Instruments p r e s y s ...

Page 2: ...alibrator carefully read the Special Conditions for Safe Use section Whenever possible keep the calibrator in a dry environment In case of failure or suspected failure especially in the safe operation always send the instrument to the factory for repair When not in daily use before starting up let the calibrator turned on for at least one hour EM0289 00 14 12 2015 Translated version of the documen...

Page 3: ...2 Battery and Charger 15 3 3 Using the Calibrator Basic Functions 16 3 4 Measurement or Input Functions 20 3 5 Generation or Output Functions 25 3 6 Available Power Supply TPS 28 3 7 Application Examples 29 a 4 wire Transmitter Calibration 30 b 2 wire Transmitter Calibration 31 c Current Supply 31 d 2 Wire Transmitter Simulation XTR 32 e I V Converter Isolated 32 f 2 wire Pressure Transmitter Cali...

Page 4: ...D Programming 37 3 8 4 STEP Programming 37 3 8 5 RAMP Programming 38 3 9 Special Functions 39 3 9 1 SCALE Function IN 39 3 9 2 CAL Function 41 3 9 3 SCALE Function OUT 43 3 9 4 CONV Function 45 3 10 MEM Command 47 3 11 Calibrator Warning Messages 48 4 Adjustment 49 4 1 Input Adjustment 50 4 2 Output Adjustment 54 5 Unit Conversion 55 Notes 56 p r e s y s ...

Page 5: ...Page 4 PC 507 IS 1 Marking details Note The Ex Certificate is sent together with the instrument and its accessories p r e s y s ...

Page 6: ... the instrument is only valid for the connections shown in this manual respecting the intrinsically safe input and output parameters The entity parameters and connections are illustrated in the items 3 4 3 5 and 3 6 Operation To prevent damage to the instrument and validate the Ex certification never apply a voltage greater than 30 V between the terminals and the metal enclosure of the instrument ...

Page 7: ...ld use it contains useful items as a high contrast LCD for a better viewing in poor lighting conditions besides presenting measured and generated signals with large digits so that they can be seen far away rechargeable battery and large memory capacity to store the values making it possible to transfer them to the PC when necessary Besides these may be mentioned several other constructive factors ...

Page 8: ...nput 65 volt and mA Outputs Input Ranges Resolution Accuracy Remarks volt 0 to 11 V 0 0001 V 0 02 FS Routput 0 3 mA 0 to 22 mA 0 0001 mA 0 02 FS Rmax 450 2 Wire Transmitter XTR 4 mA to 22 mA 0 0001 mA 0 02 FS Vmax 30 V Probe Probe Range Resolution Accuracy Remarks Pt 100 200 C to 850 C 328 F to 562 F 0 01 C 0 01 F 0 1 C 0 2 F IEC 60751 The accuracy is related only to PC 507 IS input p r e s y s ...

Page 9: ...si 0 0001 0 025 5 0 100 psi 0 001 0 025 6 0 250 psi 0 001 0 025 7 0 500 psi 0 01 0 025 8 0 1000 psi 0 01 0 025 9 0 3000 psi 0 01 0 025 10 0 5000 psi 0 1 0 025 11 0 10000 psi 0 1 0 05 12 Other upon request Gage pressure vacuum only for range 3 differential from range 0 to 2 absolute or compound from range 3 to 8 Full Scale percentage Accuracy values are valid within one year and ambient temperature...

Page 10: ...Page 9 2 3 Order Code p r e s y s ...

Page 11: ...les any input in the same unit of output 3 CONV converts any input into any output Mem Command It can store up to 8 types of configuration chosen by the user Warm up time 30 minutes Compensated temperature range 0 to 40 ºC 32 to 104 ºF Operating ambient 0 to 50ºC and 90 maximum relative humidity Pneumatic connection 1 4 NPTF 1 8 only for the range 0 10 000 psi Overpressure up to twice the sensor f...

Page 12: ...e area Includes technical manual Ex Certificate test leads leather carrying case BC507 IS rechargable battery BT507 IS and battery charger CG507 IS Calibration Certificate Optional Dimensions 115 mm x 144 mm x 72 mm HxWxD Weight 1 5 kg nominal Enclosure Protection Grade IP20 Warranty 1 year except for rechargeable battery Notes 1 PC 507 IS and ISOPLAN are Presys trademarks p r e s y s ...

Page 13: ...Page 12 3 Operation 3 1 Parts Identification Front Panel Fig 01 Front Panel p r e s y s ...

Page 14: ...Page 13 Left side view Panel Right side view Panel Fig 02 Side Panels p r e s y s ...

Page 15: ...uch as test leads handles for transport and field use and the technical manual In hazardous areas is mandatory to use the carrying case specified by Presys BC570 IS Optional Items are optional items the Probe for temperature measurement RS 232 or RS 485 interface and ISOPLAN calibration software The optional items are described in specific manuals p r e s y s ...

Page 16: ...cessary to recharge it It is possible to use the calibrator while charging the battery however to increase the load speed is advisable to leave the calibrator off The battery should only be charged in a safe area They should be used only charger CG507 IS and the battery BT507 IS specified by Presys otherwise there is risk of fire or explosion The batteries used by the calibrator are made of Nickel...

Page 17: ...oes through a self test routine and shows the last adjustment date and the value of the battery voltage in case of failure it displays a message to indicate RAM error or E2PROM error if that occurs the instrument should be sent for repair After the self test the display shows the starting menu IN OUT EXEC CONF ADJ COM IN OUT selects the input output functions ADJ selects functions for the adjustme...

Page 18: ...re scale between IPTS 68 and ITS 90 It follows the encoding scheme described below ºC 90 ITS 90 temperature scale in Celsius degrees ºF 68 IPTS 68 temperature scale in Fahrenheit degrees OF The calibrator incorporates energy saving resources battery through the automatic power off option auto OFF This option has the following sub menu NO 5MIN 15MIN 30MIN If NO is selected the energy saving option ...

Page 19: ...ing the ENTER key P Shows the sub menu UNITIN UNITOUT P1 P2 PARAM P1 and P2 associates one pressure sensor C1 C2 C3 or C4 to the mnemonic P1 or P2 Then reading of the pressure sensor associated to P1 or P2 is performed after being enabled through IN or OUT menu UNITIN and UNITOUT contain lists of all pressure engineering units which can be shown in a measurement by the Calibrator UNITIN defines th...

Page 20: ...TOR torr PA Pa PARAM configures the calibration parameters of the pressure sensors provided by the manufacturer DT updates the date and time for the calibrator Thus when it performs a calibration within the communication option calibration data is recorded together with their date and time of occurrence Whenever the calibrator is turned off the date and time are not updated any longer Thus if you ...

Page 21: ...be measured by using the menus and use the corresponding terminals a IN Selects the input functions V mA PROBE Pressure SW NO Press ENTER to select volt measurement press and to select another signal IN x xxxx V Display indicates volt input in large digits C CE Returns to the previous menu The remaining quantities follow the same selection process p r e s y s ...

Page 22: ...1 Voltage V Input Ui 30 V Uo 5 4 V Ii 100 mA Io 6 µA Pi 750 mW Po 9 µW Ci 0 nF Co 21 9 nF Li 400 µH Lo 1 75 mH Fig 03 V Input b 2 Current mA Input Ui 30 V Uo 3 5 V Ii 100 mA Io 5 9 mA Pi 750 mW Po 8 7 mW Ci 0 nF Co 24 6 nF Li 400 µH Lo 1 35 mH Fig 04 mA Input p r e s y s ...

Page 23: ...rent mA Input with power supply Uo 18 1 V Io 79 mA Po 318 mW Co 88 nF Lo 2 44 mH Fig 05 mA Input with power supply b 4 Switch SW Input Uo 18 1 V Io 19 µA Po 83 µW Co 151 nF Lo 499 mH Fig 06 Switch SW Input p r e s y s ...

Page 24: ...n input for temperature measurement with an optional 4 wire Pt 100 probe When using the Probe temperature ranging from 200 00 C to 850 00 C can be measured with high accuracy When Probe input sensor breaking occurs the display shows the burn out warning identified by the symbol illustrated below PROB C Connect the probe to the calibrator so that polarity identifications white mark match In the fig...

Page 25: ...essure option is related to pressure measurements After its selection the display shows P1 P2 P1 P2 P1 and P2 correspond to the indication of pressure from two of the sensors chosen by the user from P option in CONF menu and P1 P2 is related to the difference between pressure 1 and 2 Select any of these three options and press ENTER to enable the selected pressure p r e s y s ...

Page 26: ... to zero and the arrow key to set pressures read by the output OUT option to zero Whenever the input signal IN is under or over the input ranges established in item 2 2 Specifications the display will show UNDER or OVER respectively Fig 08 Pressure Measurement 3 5 Generation or Output Functions Select through the menus the signal type to be generated and use the corresponding terminals p r e s y s...

Page 27: ...TER to select voltage generation Press and to select another signal OUT x xxxx V Display indicates the value of the output in volts in large digits The sign can be inverted with the key 0 C CE Returns to the previous menu The NO option disables the output function p r e s y s ...

Page 28: ... mW Po 76 5 mW Ci 0 nF Co 33 nF Li 400 µH Lo 1 18 mH CAUTION Always connect the terminal V OUT to the positive and the terminal V GND to the negative in order to not invalidate the protection mode Fig 09 V Output b 2 Current mA output active mode Uo 18 2 V Io 49 mA Po 207 mW Co 85 nF Lo 6 7 mH Fig 10 mA Output active mode p r e s y s ...

Page 29: ...l mA OUT to the positive and the terminal mA IN to the negative in order to not invalidate the protection mode Fig 11 mA Output passive mode 3 6 Available Power Supply TPS The Calibrator has a 12V 20mA regulated power supply TPS with short circuit protection current limited to 30 mA Uo 17 1 V Io 73 mA Po 309 mW Co 120 nF Lo 2 93 mH Fig 12 Power Supply TPS p r e s y s ...

Page 30: ... a converter I V V I I I or V V it may not work properly or the set could be damaged in case the converter is not galvanically isolated Therefore when using the calibrator input and output connected to a converter it is important to make sure the converter repeater is isolated independent grounds It is worth mentioning that all calibrator connections must be made with equipment to meet the safety ...

Page 31: ...Page 30 a 4 wire Transmitter Calibration Fig 13 4 WIRE Transmitter Calibration p r e s y s ...

Page 32: ...Page 31 b 2 wire Transmitter Calibration Fig 14 2 WIRE Transmitter Calibration c Current Supply Fig 15 Current Supply p r e s y s ...

Page 33: ...Page 32 d 2 Wire Transmitter Simulation XTR Fig 16 2 Wire Transmitter Simulation XTR e I V Converter Isolated Fig 17 I V Converter isolated p r e s y s ...

Page 34: ... Select mA current from the input menu of the calibrator and Pressure from the output menu Input current readings can be scaled to pressure unit through the special function CAL see item about Special Functions In this way the deviation between the input and the output of the pressure transmitter can be easily calculated Fig 18 2 wire Pressure Transmitter Calibration p r e s y s ...

Page 35: ...wn below Select Pressure from the input menu of calibrator and mA current from the output menu Fig 19 I P Converter Calibration h Pressure Switches Pressure switches are devices that receive a pressure signal and have relay alarm The relay is activated whenever input pressure reaches a certain alarm setpoint p r e s y s ...

Page 36: ...of the calibrator and Pressure from the output menu Vary the pressure manually The contact input will track the output pressure reading until the relay position changes At this time the relay input reading will freeze with the LOCK message in the upper line of the display The value next to the LOCK message is the pressure switch alarm setpoint To unlock the input press the arrow key Fig 20 Pressur...

Page 37: ...s parameter in seconds configures the time constant of a first order digital filter coupled with the selected input When the filtering of the measured signal is not required just set this parameter as 0 zero 3 8 2 DECIMAL Programming The value of this parameter 0 1 2 3 or DEFAULT indicates the number of decimals that the value measured at the input will be displayed Note DEFAULT corresponds to the...

Page 38: ... 20 25 and VARIABLE these options define the percentage of variation at the output for each step The VARIABLE option allows the programming of the setpoint values for each step up to a maximum of eleven values The output type must be previously configured otherwise a SELECT OUTPUT FIRST message will be displayed In this case press C CE to go back to the main menu and select the output type After c...

Page 39: ...is programming the calibrator output varies automatically thus producing ramps and level marks which can be programmed to work once or continuously From the main menu select CONF ENTER PRG ENTER OUTPUT ENTER and RAMP ENTER Then you must enter the start and the end values of the range in which the output will vary Setpoint High and Low and also the value of time in seconds required for a complete r...

Page 40: ...r the OUTPUT INPUT has the SCALE CAL and NO options The input type must be previously configured otherwise the SELECT INPUT FIRST message will be displayed In this case press C CE to go back to the main menu and select the input type 3 9 1 SCALE Function IN It establishes a linear relationship between the calibrator input signal and what is shown on the display according to the graphic below The s...

Page 41: ...r than Input Low On the other hand Scale High and Scale Low may have any relationship between themselves higher than lower than or equal to and they may have a signal before them Thus direct or reverse relationships may be established For the current input a linear relationship may be established as it has been previously shown or it may be squared FLOW as illustrated below p r e s y s ...

Page 42: ...l application it would generate a pressure signal and measure the current signal from a pressure transmitter Due to reasons of quickness and easiness to compare errors at the input and output of the converter the reading of the calibrator current input can be displayed in the same unit of the generated signal i e pressure p r e s y s ...

Page 43: ...To activate this function just fill the four parameters shown in the graphic below To access these parameters press ENTER after CAL is indicated on the display Fig 23 CAL Function LINEAR Note that when CAL function is active the display will indicate CAL instead of IN as illustrated below CAL 12 1000 psi OUT 12 0000 psi p r e s y s ...

Page 44: ...back to the main menu and select the output type 3 9 3 SCALE Function OUT Scale function of the calibrator output allows it to simulate the operation of a transmitter Transmitter input is made directly by keyboard and it can generate voltage or current as output signal SCALE output function relates to the output signal generated by the calibrator to the value shown on display according to the exam...

Page 45: ...st always be higher than Output Low Scale Low and Scale High parameters may have any relationship between them provided that they are different Thus direct or reverse relationships may be established In case of current output as well as for the input a linear or squared FLOW relationship may be established as shown below p r e s y s ...

Page 46: ...may convert any input signal into mA or V output signal It may therefore work as a non isolated converter Once input and output have been selected you must fill in the four parameters shown in the next figure To access these parameters press ENTER after CONV is shown on the display p r e s y s ...

Page 47: ... Output Low Input High and Input Low parameters must never be equal Thus any type of direct or reverse retransmission from input to output can be obtained Scale and Conv functions may be disabled by selecting the NO option and pressing ENTER as shown below SCALE CONV NO p r e s y s ...

Page 48: ...TE RECALL CLEAR ALL Select WRITE and press ENTER The display will show 1 2 3 4 5 6 7 8 The numbers shown above represent eight memory positions Select any of them and press ENTER The calibrator preset configuration is stored in the chosen memory In order to call it back even though the calibrator has been turned off and on select RECALL ENTER and the memory number that stored the previous configur...

Page 49: ...ory Same as above CHK LOOP mA output opened Check the loop continuity LOW BATTERY Level of battery voltage is low Connect the charger to the calibrator only in safe area UNDER OVER Input signal out of specifications or scaling range See item 2 2 Input Specifications LOW RES Short circuit in V output Check the impedance of the input circuit connected to calibrator C Temperature sensor is open Check...

Page 50: ...works as a protection to adjustment ranges After entering the password the menu displays the options IN OUT DATE Then choose if the calibration will be performed over an input range IN or an output range OUT DATE is an option which allows you to record the date in which the calibration is performed and once it has been filled in it will be displayed every time the instrument is turned on The date ...

Page 51: ...line the value measured by the calibrator and on the 1 st line the same value is expressed as a percentage Note that the applied signals just need to be close to the values shown in the table Once the signal has been applied store the values of the 1 st and 2 nd adjustment points by pressing keys 1 1 st point and 2 2 nd point V Input 1 st point 2 nd point Single range 0 00000 V 11 00000 V mA Input...

Page 52: ...be input according to the figure below Fig 27 Probe Adjustment Probe adjustment is performed in two steps a mV Signal Application mV signal Terminals 1 st point 2 nd point mV signal V_2 RTD2 V GND 100 000 mV 120 000 mV V_1 RTD2 V GND 120 000 mV 600 000 mV p r e s y s ...

Page 53: ...ure input adjustment is only completed after calibrating the options V_1 V_2 P1 and P2 Note that P1 and P2 refer to two pressure sensors chosen from P option in CONF menu The V_1 and V_2 adjustment is performed only at the factory The calibrations of the sensors associated to mnemonics P1 and P2 consist of the application of two pressure values close to zero and full scale FS of the pressure senso...

Page 54: ...070 mmca 0 00 mmca key 1 703 07 mmca key 2 15 psi 0 00000 psi 15 00000 psi 0 0000 psi key 1 15 0000 psi key 2 Other pressure ranges follow the same procedure by altering full scale from 15 psi to the full scale of the used sensor unit in psi Vacuum Sensor Pressure Sensor Applied Pressure Stored Value Vácuo 1 00000 psi absolute 13 00000 psi absolute 12 5000 psi key 1 0 5000 psi key 2 p r e s y s ...

Page 55: ...cted by pressing key 0 zero Second Field 2 is the value measured by the calibrator expressed in percentage of the output range Before providing the 1 st 2 nd and 3 rd adjustment points one must wait until this value stabilizes Third Field 3 is the value entered by the user after the output has been measured and the values corresponding to the two setpoints have been stored 1 st point key 1 2 nd po...

Page 56: ...30696 x 10 1 7 030696 x 10 1 7 030696 x 10 2 5 171500 x 10 1 psi inHg 2 cmHg 2 mmHg 2 bar mbar kPa Pa 1 2 036024 5 171500 5 171500 x 10 1 6 894757 x 10 2 6 894757 x 10 1 6 894757 6 894757 x 10 3 1 For water at 4 C 39 2 F 2 For mercury at 0 C 32 F Note Table based on DOQ CGCRE 017 document Revision 02 February 2010 INMETRO p r e s y s ...

Page 57: ...rature and humidity reference The minimum warm up is two hours The battery charger must be disconnected The Standards presented to the calibrator during the readjustment should have an accuracy at least 3 times better than the accuracies of the calibrator provided in this manual p r e s y s ...

Page 58: ... Instruments Inc Presys Presys www presyscorp com Segurança INMETRO OCP 0034 Ex ia IIC T4 Ga 12 1094X NCC p r e s y s ...

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