Precision Digital Corporation ProtEX MAX PD8-6060-6H0 Instruction Manual Download Page 63

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ProtEX-MAX PD8-6060 Explosion-Proof Dual-Input Meter Instruction Manual

Service

WARNINGS

•

Installation and service should be performed only by trained service

personnel. Service requiring replacement of internal sub-components

must be performed at the factory.

•

Disconnect from supply before opening enclosure. Keep cover tight

while circuits are alive. Conduit seals must be installed within 18"

(450mm) of the enclosure.

•

Verify that the operating atmosphere of the instrument is consistent

with the appropriate hazardous locations certifications.

•

If the instrument is installed in a high voltage environment and a fault

or installation error occurs, high voltage may be present on any lead

•

Read all product labels completely and follow all instructions and

requirements listed on the labels for installation or service.

If the enclosure is sound and undamaged, then only the internal electronics housing will need to be

returned to the factory for service. Contact the factory for RMA number and return instructions.

Mounting Dimensions

All units: inches (mm)

Figure 22: Enclosure Dimensions – Front

View

Figure 23: Enclosure Dimensions – Side

Cross Section View

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Summary of Contents for ProtEX MAX PD8-6060-6H0

Page 1: ... 32 Point Square Root or Exponential Linearization Modern Sleek and Practical Enclosure Display Mountable at 0 90 180 270 Degrees Explosion Proof IP68 NEMA 4X Enclosure SafeTouch Through Glass Button Programming Flanges for Wall or Pipe Mounting Superluminous Sunlight Readable Display Free USB Programming Software Cable Input Power Options Include 85 265 VAC or 12 24 VDC Isolated 24 VDC 25 mA Tran...

Page 2: ...y Make sure only qualified personnel perform the installation Never remove the instrument cover in explosive environments when the circuit is live Cover must be fully engaged to meet flameproof explosion proof requirements Information in this manual supersedes all enclosure compliance and agency approval information included in additional product manuals included with this product Limited Warranty...

Page 3: ...ing the Meter for Channel A CAL A 31 Calibrating the Meter for Channel B CAL B 31 Setting the Display Parameter Intensity dsplay 32 Setting the Input Units or Custom Tags units 33 Setting the Relay Operation relay 34 Setting the Relay Assignment asSign 34 Setting the Relay Action 35 Programming Set and Reset Points 35 Setting Fail Safe Operation 35 Programming Time Delay 35 Relay Action for Loss o...

Page 4: ...tEX MAX PD8 6060 offers all the functionality of the ProVu PD6060 as a fully FM CSA ATEX and IECEx approved explosion proof product It accepts two inputs of either a process current 4 20 mA or process voltage 0 5V 1 5V etc signal It displays these signals on a dual line 6 digit SunBright sunlight readable display Its superluminous LED digits make it easily readable in smoke dust fog and with the o...

Page 5: ...o 199 0 will disable filter Filter Bypass Programmable from 0 1 to 99 9 of calibrated span Recalibration All ranges are calibrated at the factory Recalibration is recommended at least every 12 months Max Min Display Max min readings reached by the process are stored until reset by the user or until power to the meter is cycled Password Three programmable passwords restrict modification of programm...

Page 6: ... P F nmulti Division A B P F divide Max of A or B AB Hi P F Hi Ab Min of A or B AB Lo P F Lo Ab Draw A B 1 F drAuw Weighted avg B A F A uw avg Ratio A B F ratio Ratio 2 B A A P F ratio2 Concentration A A B F Concen Note The F constant can be any value from 0 001 to 999 999 If the value is less than 1 it will have the same effect as a divider For example the average could also be derived by using A...

Page 7: ... independent for each relay Fail Safe Operation Programmable and independent for each relay Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Auto Initialization When power is applied to the meter relays will reflect the state of the input to the meter Relay Reset User selectable via front panel buttons digital inputs or PC 1 Automatic reset ...

Page 8: ...Logic High 3 to 5 VDC Digital Input Logic Low 0 to 1 25 VDC Digital Output Logic High 3 1 to 3 3 VDC Digital Output Logic Low 0 to 0 4 VDC Source Current 10 mA maximum output current Sink Current 1 5 mA minimum input current 5 V Terminal To be used as pull up for digital inputs only Connect normally open pushbuttons across 5 V DI 1 4 WARNING DO NOT use 5 V terminal pin 1 to power external devices ...

Page 9: ... 12ATEX1182 IECEx Ex d IIC T Gb Ex tb IIIC T90 C Db IP68 Ta 40 C to C T6 40 C to 60 C T5 40 C to 65 C Certificate Number IECEx SIR 12 0073 Special Conditions for Safe Use Use suitably certified and dimensioned cable entry device and or plug The equipment shall be installed such that the supply cable is protected from mechanical damage The cable shall not be subjected to tension or torque If the ca...

Page 10: ...ty standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV other Electrostatic Discharge 4kV contact 8kV air RFI Conducted 10V 0 15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM Power Frequency Magnetic Field 30 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 per...

Page 11: ...e g NEC For Installation in USA The ProtEX MAX must be installed in accordance with the National Electrical Code NEC NFPA 70 For Installation in Canada The ProtEX MAX must be installed in accordance with the Canadian Electrical Code CSA 22 1 All power supplies below 36 V and input circuits must be derived from a CSA Approved Class 2 source For European Community The ProtEX MAX must be installed in...

Page 12: ...am Screw The cover jam screw should be properly installed once the instrument has been wired and tested in a safe environment The cover jam screw is intended to prevent the removal of the instrument cover in a flameproof environment without the use of tools Using a M2 hex wrench turn the screw clockwise until the screw contacts the aluminum enclosure Turn the screw an additional 1 4 to 1 2 turn to...

Page 13: ...rs may be provided already connected These connections are required for proper operation of the ProtEX MAX and should not be removed unless instructed to by this manual Wires marked as being used for testing purposes should be removed Grounding connections are made to the two ground screws provided on the base one internal and one external After all connections have been completed and verified app...

Page 14: ...RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Figure 3 Connector Labeling for Fully Loaded PD6060 Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 3 The meter will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention Figure 4 Power Connections AC or DC POWER Required Ex...

Page 15: ...t and voltage inputs Setup and programming is performed through the front panel buttons Figure 5 Transmitters Powered by Internal Supply Figure 6 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending on the nature of the overload The fuse limits the current to a safe...

Page 16: ... a Power P LED to show when the module is powered properly a Transmit Data TX LED to show when the module is being transmitted to by the PC side and a Receive Data RX LED to show when the module is sending data to a receiving device The following diagrams detail how to connect the RS 485 serial communications from the ProtEX MAX to a RS 485 RS 232 serial converter PDA7485 in four wire and two wire...

Page 17: ...fer to RS 232 to RS 485 Converter documentation for further details 3 Use shielded cable twisted pairs plus ground Connect ground shield only at one location WARNING Observe all safety regulations Electrical wiring should be performed in accordance with all agency requirements and applicable national state and local codes to prevent damage to the meter and ensure personnel safety www GlobalTestSup...

Page 18: ...rsonnel safety When using more than one instrument in a multi drop or multi point mode each meter must be provided with its own unique address See Modbus RTU Serial Communications on page 48 Using PROVU Serial Adapters NOTICE PROVU expansion modules and serial adapters are not included in the hazardous area approvals of the ProtEX MAX The PDA1232 and PDA8008 may be used only while the ProtEX MAX i...

Page 19: ...ion Figure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Ω for each volt across the contacts C 0 5 to 1 µF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed a...

Page 20: ...nal is the return Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 43 In one example dry interlock contacts are connected in series to on...

Page 21: ...e and local codes to prevent damage to the meter and ensure personnel safety External Switch Contacts The ProtEX MAX includes 4 digital inputs These digital inputs are preconfigured at the factory to function as external contacts to duplicate the front button functions of the instrument The factory configuration uses the following corresponding digital input terminals for external switch contacts ...

Page 22: ...fore pressing the next button When the cover is removed the four mechanical buttons located next to the sensors are used The sensors are disabled when a mechanical button is pressed and will automatically be re enabled after 60 seconds of inactivity The SafeTouch Buttons are designed to filter normal levels of ambient interference and to protect against false triggering however it is recommended t...

Page 23: ...r relays in manual mode flash with the M LED every 10 seconds Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit during digit or decimal point programming Press or hold the Up arrow button to scroll through the menus decimal point or to increment the value of a digit Press the Enter button to access a menu or to accept a s...

Page 24: ...L 3 Double click on the file named MAStart The program will open a few windows and install two programs on your computer Simply follow the onscreen instructions until you see one of the dialogs below If you receive a User Account Control warning click Yes 4 If there is an update available click the Update button to install the new version Otherwise click Configure to begin programming your meter N...

Page 25: ...arameter D Ch A Display Ch A Assign display to channel A D Ch B Display Ch B Assign display to channel B D Ch C Display Ch C Assign display to channel C math Display Parameter Action Setting Description D Ab Display AB Alternate display of channel A B D AC Display AC Alternate display of channel A C D BC Display BC Alternate display of channel B C D AbC Display ABC Alternate display of channel A B...

Page 26: ... 1 Set relay 1 On time delay OFF 1 Off 1 Set relay 1 Off time delay DLY 2 Delay 2 Enter relays 2 4 time delay setup Display Parameter Action Setting Description break Loop break Set relay condition if loop break detected ignore Ignore Ignore loop break condition Processed as a low signal condition On On Relay goes to alarm condition when loop break detected Off Off Relay goes to non alarm conditio...

Page 27: ...tting is accepted by pressing Enter Setting Numeric Values The numeric values are set using the Right and Up arrow buttons Press Right arrow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold Up to auto increment the display value If negative numbers are allowed the first digit position will include a negative symbo...

Page 28: ... Press the Menu button to exit at any time Setting the Input Signal Input Enter the Input menu to set up the meter to display current mA or voltage volt inputs for channel A and channel B The current input is capable of accepting any signal from 0 to 20 mA Select current input to accept 0 20 mA or 4 20 mA signals The voltage input is capable of accepting any signal from 10 to 10 VDC Select voltage...

Page 29: ...on the input selection The calibration equipment is traceable to NIST standards Use the Scale menu to scale the process input e g 4 20 mA A calibrated signal source is not needed to scale the meter Use the Calibrate menu to apply a signal from a calibrator or a flowmeter The Program menu contains the Scale and the Calibrate menus for channels A B The process inputs may be calibrated or scaled to a...

Page 30: ...ware More advanced data acquisition may be accomplished by using any Modbus RTU compliant software In order to program the meter using a computer the meter must be connected using a USB RS 232 or RS 485 serial adapter see Ordering Information on page 5 for details Scaling the Meter without a Signal Source The process inputs 4 20 mA 10 VDC can be scaled to display the process variables in engineeri...

Page 31: ...Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Calibrating the Meter with External Source To scale the meter without a signal source refer to Scaling the Meter without a Signal Source page 30 Warm up the meter for at least 15 minutes before performing calibration to ensure specifie...

Page 32: ...o tare or toggle net tare and gross values 9 Modbus input 10 Off no display 11 Engineering units or custom legends Display Intensity The meter has eight display intensity levels to give the best performance under various lighting conditions Select intensity 8 for outdoor applications The default intensity setting is 8 After setting up the input and display press the Menu button to exit programming...

Page 33: ...can be set using the following 7 segment character set Display Character Display Character Display Character Display Character 0 0 C C k K v V 1 1 c c l L u w w 2 2 d d n m m x X 3 3 e E n n y Y 4 4 f F O O z Z 5 5 g G o o 6 6 9 g p P 7 7 H H q q 8 8 h h r r 9 9 I I s S A A I i t t Degree b b j J u u Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use...

Page 34: ...g b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature 3 Set point 4 Reset point 5 Fail safe operation a On enabled b Off disabled 6 Time dela...

Page 35: ... not saved until the reset point has been accepted Setting Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exists The fail safe operation is set independently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay...

Page 36: ...n go above it Low Alarm Operation Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay For relay to turn back on signal must go above set point and then go below it High Alarm with Fail Safe Operation Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with Fail Safe Operation Set Reset Note Relay coi...

Page 37: ... the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds Set Reset Relay LED Input Sample Time Sample Time Sample Time www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 38: ...ime delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual A mAn reset mode is selected th...

Page 39: ...or up to 4 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how the alarm LEDs and relays will react on power up based on the set and reset points Alarm HI or LO Alarm Set Point Reset Point Power Up Reading Relay LED 1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO ...

Page 40: ...lay mode latched relays will reset unlatch when power is cycled Non Latching Relay Auto In this application the meter is set up for automatic reset non latching relay Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm finally goes away the relay automatically resets and the LED also goes off Non Latching Relay A man In this application the...

Page 41: ...dge relays programmed for manual reset 1 Via the programmable front panel function keys F1 F3 Default F3 assigned to ACK 2 Remotely via a normally open pushbutton wired across one of the digital inputs and the 5 V terminals on the digital I O modules or using the F4 digital input which is triggered with a contact closure to COM or with an active low signal see page 20 When the ACK button or the as...

Page 42: ...ion 1 30 000 10 000 Controls pump 1 2 2 35 000 5 000 Sets dual pump trigger 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 p...

Page 43: ...lay Operation Example Relays 1 2 are configured to energize their front panel LEDs are off when SW1 SW2 switches above are closed If the contacts to these digital inputs are opened the corresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re activated by the digital inputs s...

Page 44: ...lues For instructions on how to program numeric values see Setting Numeric Values page 27 Reset Menu reset The Reset menu is used to reset the maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high low rst HL The tare value used to zero the display may be reset by selecting reset tare rst tr Control Menu Contrl The Control menu i...

Page 45: ... the message is being displayed and enter the correct password to gain access to the menu After exiting the programming mode the meter returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six...

Page 46: ...aud rate Tr dLY Transmit delay Set transmit delay for serial communication Parity Parity Select parity Even Odd or None with 1 or 2 stop bits t byt Time byte Set byte to byte timeout SelEct Select Enter the Select menu function cutoff out Display Parameter Action Setting Functn Signal input conditioning Select linear square root programmable exponent or round horizontal tank Ch A Channel A Select ...

Page 47: ... maximum mA output allowed Display Parameter Action Setting nmin Minimum Program minimum mA output allowed Calib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output 4 nmA 4 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution 20 nmA 20 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution Us...

Page 48: ...und to the nearest value according to the rounding selected This setting affects the last two digits regardless of decimal point position Modbus RTU Serial Communications serial The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol The meter may be connected to a PC for initial configuration via the onboard micro USB connec...

Page 49: ...e drivers and receivers connected on a single bus where any point node can transmit and or receive data RS 485 allows multiple drivers and receivers on the same two wire or four wire system The RS 485 standard specifies up to 32 drivers and 32 receivers on a single bus but with the introduction of automatic repeaters and high impedance drivers receivers this number can be extended to hundreds of p...

Page 50: ...f the linear function selection Signal Input Conditioning Functn The Function menu is used to select the input to output transfer function applied to the input signal linear square root programmable exponent or round horizontal tank volume calculation Multi point linearization is part of the linear function selection Meters are set up at the factory for linear function with 2 point linearization T...

Page 51: ...eter Multi Point Linearization Linear Meters are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected for each channel under the linear function The multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters used to measure volume in odd shaped tanks or to convert level to...

Page 52: ...olute difference Channel C Absolute value of A B P F Avg Average Channel C A B 2 P F nmulti Multiplication Channel C A B P F Divide Divide Channel C A B P F Hi ab Max of A or B C High value of channel A or B P F Lo ab Min of A or B C Low value of channel A or B P F Drauw Draw Channel C A B 1 F uwAvg Weighted avg Channel C B A F A ratio Ratio Channel C A B F Ratio2 Ratio 2 C B A A P F Concen Concen...

Page 53: ...hannel Lo A Lo B relay set points or the Modbus input Analog Output Calibration To perform the analog output calibration it is recommended to use a milliamp meter with a resolution of at least 0 1 µA to measure the output current The values saved internally during this procedure are used for scaling the 4 20 mA output in the Setup menu Programmable Function Keys User Menu user The User menu allows...

Page 54: ...d the corresponding channel and units on display line 2 Ln1 Hi Display maximum channel A display value on line 1 Display Description Ln1 Lo Display minimum channel A display value on line 1 Ln1 HL Display maximum minimum channel A display values on line 1 Ln2 Hi Display maximum channel B display value on line 2 Ln2 Lo Display minimum Channel B display value on line 2 Ln2 HL Display maximum minimum...

Page 55: ...tton to scroll to the Internal calibration menu ICAL and press Enter 3 Select channel A Ch A or channel B Ch b and press enter 4 The meter displays either current calibration C CAL or voltage calibration v CAL according to the input setup Press Enter to start the calibration process Example of Internal Calibration for current input 5 The meter displays low input current message C lo Apply the low ...

Page 56: ...d or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration o...

Page 57: ...programmed and operated without removing the cover and exposing the electronics in a hazardous area These buttons can be disabled for security by selecting DISABLE on the switch labeled NO CONTACT BUTTONS located on the connector board To actuate a button press one finger to the glass directly over the marked button area Then retract finger more than three inches from the glass before pressing the...

Page 58: ...lay menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max min readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max and min channel A reading using function key with factory defaults 1 Press Up arrow F2 button to display min...

Page 59: ...s Menu Display Messages page 46 Determining Software Version To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software number SFT and version UER information Write down the information as it is displayed Continue pressing Enter until all the information is di...

Page 60: ...ct 1 Automatic Relay 1 set point Set 1 1 000 Relay 1 reset point RSt 1 0 500 Relay 2 assignment Ch A Channel A Parameter Display Default Setting Relay 2 action Act 2 Automatic Relay 2 set point Set 2 2 000 Relay 2 reset point RSt 2 1 500 Relay 3 assignment Ch A Channel A Relay 3 action Act 3 Automatic Relay 3 set point Set 3 3 000 Relay 3 reset point RSt 3 2 500 Relay 4 assignment Ch A Channel A R...

Page 61: ... F4 Acknowledge relays Digital input 1 DI 1 Menu Digital input 2 DI 2 Right arrow Digital input 3 DI 3 Up arrow Parameter Display Default Setting Digital input 4 DI 4 Enter Digital output 1 DO 1 Alarm 1 Digital output 2 DO 2 Alarm 2 Digital output 3 DO 3 Alarm 3 Digital output 4 DO 4 Alarm 4 Password 1 Pass 1 000000 unlocked Password 2 Pass 2 000000 unlocked Password 3 Pass 3 000000 unlocked www G...

Page 62: ...r Not able to change setup or programming Locd is displayed Meter is password protected enter correct six digit password to unlock Meter displays error message during calibration Error 1 Check signal connections 2 Check input selected in Setup menu 3 Check minimum input span requirements Meter displays 1 999999 2 99999 1 Check input selected in Setup menu 2 Check corresponding signal at Signal con...

Page 63: ...ous locations certifications If the instrument is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on any lead Read all product labels completely and follow all instructions and requirements listed on the labels for installation or service If the enclosure is sound and undamaged then only the internal electronics housing will need to be r...

Page 64: ...ProtEX MAX PD8 6060 Explosion Proof Dual Input Meter Instruction Manual 64 This Page Intentionally Left Blank www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 65: ...2001 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standard EN 55022 2010 EN 60079 0 2012 A11 2013 EN 60079 1 2014 EN 60079 31 2014 EN 61000 6 4 2007 A1 2011 EN 61010 1 2010 and EN 61326 2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above EC Type Examination C...

Page 66: ...PD8 6060 Explosion Proof Dual Input Meter Instruction Manual PRECISION DIGITAL CORPORATION LIM8 6060_D SFT065 Ver 4 010 up 12 18 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

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