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6-1

Chapter 6 UPS Operating Instructions

This section describes how to operate the UPS.

6.1

UPS Controls and Indicators

The controls and indicators identified and described in this section are used to control and monitor UPS
operation. Figure 6-1 shows the controls and indicators and Figure 6-2 shows the UPS switches.

Before starting the UPS, ensure all installation tasks are complete and a preliminary
startup has been performed by authorised service personnel. The preliminary
startup verifies all electrical interconnections to ensure the installation was
successful and the system operates properly.

Read this section of the manual and have thorough knowledge of UPS operation before
attempting to operate any of the controls.

NOTE 1

NOTE 2

Figure 6-1. UPS Controls and Indicators

Control Panel

Door Latch

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Summary of Contents for VFI 20000-40000TAP 3/3 BI

Page 1: ...PowerWalker VFI 3 3 Series VFI 20000 40000TAP 3 3 BE BI VFI 60000 80000TAP 3 3 BX 380 400 415V 50 60Hz 3 phase input output User Guide...

Page 2: ......

Page 3: ...us tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et co...

Page 4: ......

Page 5: ...llation 3 UPS Installation Plan and Unpacking 3 1 3 1 Creating an Installation Plan 3 1 3 2 Preparing the Site 3 1 3 2 1 Environmental and Installation Considerations 3 1 3 2 2 UPS System PowerWiring...

Page 6: ...Transfer from Bypass to Normal Mode 6 12 6 3 5 Transfer from Standard Normal Mode to HE mode 6 12 6 3 6 Transfer from HE Mode to Standard Normal Mode 6 13 6 3 7 Transfer from Normal Mode to Internal M...

Page 7: ...tenance 8 2 8 2 1 DAILY Maintenance 8 2 8 2 2 MONTHLY Maintenance 8 2 8 2 3 PERIODIC Maintenance 8 3 8 2 4 ANNUAL Maintenance 8 3 8 2 5 BATTERY Maintenance 8 3 8 3 Installing Batteries 8 4 8 4 Recycli...

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Page 9: ...I 20000 40000TAP 3 3 BE BI 4 6 Figure 4 5 PowerTerminal Locations VFI 60000 80000TAP 3 3 BX 4 7 Figure 4 6 InterfaceTerminal Locations 4 8 Figure 4 7 InterfaceTerminal Detail Terminal Cover Removed 4...

Page 10: ...vi This page intentionally left blank...

Page 11: ...rnalWiring Requirements for the VFI 20000 80000TAP 3 17 UPS External Power CableTerminations for the VFI 20000 80000TAP 3 18 Recommended Input Circuit Breaker Ratings 3 19 Recommended Bypass and Outpu...

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Page 13: ...lies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard...

Page 14: ...andard equipment One to two optional Mini Slot connectivity cards can be installed in the UPS module at any time Mini Slot cards are quickly installed at the front behind door of the UPS and are hot p...

Page 15: ...load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not...

Page 16: ...and other power interruptions The battery system is equipped with lead acid batteries 1 4 Basic System Configurations The following basic UPS system configurations are possible model dependant Single...

Page 17: ...ng reuse or hazardous waste centre This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse o...

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Page 19: ...excessive humidity 95 maximum The system is not intended for outdoor use As a result of the connected loads high leakage current is possible Connection to earth ground is required for safety and prope...

Page 20: ...it Do not install or operate the UPS system close to gas or electric heat sources The operating environment should be maintained within the parameters stated in this manual Keep surroundings unclutter...

Page 21: ...Section 1 Installation...

Page 22: ......

Page 23: ...Contact an service representative in advance usually a two week notice is required to reserve a preferred startup date 3 2 Preparing the Site For the UPS system to operate at peak efficiency the insta...

Page 24: ...tres inches 272 599 285 627 46 100 wheel total 6 wheels 124 273 140 308 17 38 wheel total 6 wheels 376 828 391 861 63 138 wheel total 6 wheels 152 335 170 376 21 47 wheel total 6 wheels 503 1105 528 1...

Page 25: ...t Side of Cabinet See Table No 3 3 The basic environmental requirements for operation of the UPS are AmbientTemperature Range 0 40 C 32 104 F Recommended Operating Range 20 25 C 68 77 F Maximum Relati...

Page 26: ...4 Air Conditioning or Ventilation Requirements During Full Load Operation Model Model Heat Rejection BTU hr x1000 kg cal hr Input Output Voltage VFI 20000TAP 3 3 BI 20000 VA 380 380 400 400 415 415 11...

Page 27: ...1 UPS Cabinet Dimensions VFI 20000 TAP 3 3 BE BI Front and Right Side Views Dimensions are in millimetres inches RIGHT VIEW VFI 20000TAP 3 3 BI VFI 20000TAP 3 3 BE 706 27 8 500 19 69 960 37 8 FRONT VI...

Page 28: ...imensions VFI 30000TAP 3 3 BE BI Front and Right Side Views Dimensions are in millimetres inches 500 19 69 706 27 8 1230 48 43 500 19 69 706 27 8 1230 48 43 RIGHT VIEW VFI 30000TAP 3 3 BI VFI 30000TAP...

Page 29: ...3 UPS Cabinet Dimensions VFI 40000TAP 3 3 BE BIFront and Right Side Views Dimensions are in millimetres inches 706 27 8 500 19 69 1500 59 06 VFI 40000TAP 3 3 BI VFI 40000TAP 3 3 BE FRONT VIEW REAR VIE...

Page 30: ...0 80000TAP 3 3 BX Front and Right Side Views Dimensions are in millimetres inches 600 23 62 796 31 34 1876 73 9 600 23 62 796 31 34 1876 73 9 VFI 60000TAP 3 3 BX VFI 80000TAP 3 3 BX FRONT VIEW FRONT V...

Page 31: ...4 Figure 3 5 UPS Cabinet Dimensions Top and Bottom Views Dimensions are in millimetres inches FRONT FRONT FRONT FRONT TOP VIEW TOP VIEW BOTTOM VIEW BOTTOM VIEW VFI 60000TAP 3 3 BX VFI 80000TAP 3 3 BX...

Page 32: ...PS Cabinet Centre of Gravity VFI20000TAP3 3BE BI Dimensions are in millimetres inches 706 27 8 500 19 69 250 9 84 353 13 9 960 37 8 361 5 14 23 361 5 14 23 VFI 20000TAP 3 3 BI VFI 20000TAP 3 3 BE FRON...

Page 33: ...S Cabinet Centre of Gravity VFI30000TAP3 3BE BI Dimensions are in millimetres inches 500 706 27 8 500 19 69 250 9 84 353 13 9 1230 48 43 445 17 52 445 17 52 VFI 30000TAP 3 3 BI VFI 30000TAP 3 3 BE FRO...

Page 34: ...UPS Cabinet Centre of Gravity VFI40000TAP3 3BE BI Dimensions are in millimetres inches FRONT VIEW RIGHT VIEW 706 27 8 500 19 69 250 9 84 353 13 9 1500 59 06 550 21 65 550 21 65 VFI 40000TAP 3 3 BI VFI...

Page 35: ...tre of Gravity VFI60000TAP3 3BX Dimensions are in millimetres inches 600 23 62 796 31 34 1876 73 9 970 38 19 970 38 19 VFI 60000TAP 3 3 BX FRONT VIEW RIGHT VIEW 600 23 62 796 31 34 1876 73 9 300 11 81...

Page 36: ...re 3 10 UPS Cabinet Centre of Gravity VFI80000TAP3 3BX Dimensions are in millimetres inches FRONT VIEW RIGHT VIEW 600 600 23 62 796 31 34 1876 73 9 300 11 81 300 11 81 1020 40 16 1020 40 16 VFI 80000T...

Page 37: ...ature wire and or larger size wire may be necessary Wire sizes are based on using the specified breakers Material and labour for external wiring requirements are to be supplied by designated personnel...

Page 38: ...olation the UPS internal parts from the utility Do not open neutral switch in any other cases because the neutral is required for UPS operation For some VFI 60000 80000TAP 3 3 BX model without interna...

Page 39: ...recharge current 3 Phases Amps 23 31 46 61 92 123 Conductor Size Phase A B C min mm2 6 1 6 1 6 1 16 1 16 1 25 1 max mm2 6 1 10 1 25 1 25 1 50 1 70 1 B AC Input to UPS Bypass Five Wire Dual Feed Full L...

Page 40: ...hase A M6 bolt mounting 5 44 28 26 mm M6 M8 bolt mounting 12 106 50 24 mm M8 L2 Phase B M6 bolt mounting 5 44 28 26 mm M6 M8 bolt mounting 12 106 50 24 mm M8 L3 Phase C M6 bolt mounting 5 44 28 26 mm...

Page 41: ...aker Rating Fuse parameters UPS Model Load Derating 400V Current Min I2T Max 80 Derated 36A 40A 10200A2 Sec 100 Rating 29A 80 Derated 54A 63A 10200A2 Sec 100 Rating 43A 80 Derated 72A 80A 20 400A2 Sec...

Page 42: ...tween the battery and the UPS should not allow a voltage drop of more than 1 of nominal DC voltage at rated battery current If the conductors used for DC input from the battery cabinets to the UPS are...

Page 43: ...device and the UPS cabinet If using the power terminal wiring channel keep interface wiring separate from power wiring or use shielded wire If using conduit install the interface wiring in separate c...

Page 44: ...ose as possible before unpacking If possible move the cabinets using the pallet Insert the forklift or pallet jack forks between the supports on the bottom of the pallet see Figure 3 6 through Figure...

Page 45: ...g for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty NOTE Figure 3 12 UPS Cabinet as S...

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Page 47: ...see Figure 4 1 If installing the cabinet permanently retain the shipping bracket and securing hardware for later use 3 Attach the ramp to the front of the pallet see Figure 4 2 4 If the leveling feet...

Page 48: ...position by lowering the leveling feet until the cabinet is not resting on the casters and the cabinet is level 10 If permanently mounting the system proceed to Step 11 11 Using the retained hardware...

Page 49: ...4 3 Figure 4 2 Attaching the Ramp to the Pallet Pallet Ramp UPS Cabinet Figure 4 3 Rolling the Cabinet Down the Ramp UPS System Installation Figure 4 4 Rolling the Cabinet Down the Ramp...

Page 50: ...open 3 Connect PE first 4 Connect the battery cabinet s with cables sized according to cable cross section and protective device 5 Specification to terminals positive pole and negative pole CAUTION Th...

Page 51: ...put terminals to the critical load See paragraph 3 2 2 for wiring and termination requirements 6 Mains input N Output N and Bypass input N are connected together inside UPS 7 If wiring interface conne...

Page 52: ...inals AC Input to UPS Bypass AC Input to UPS Rectifier External Battery External Battery Phase A L1 Phase B L2 Phase C L3 Phase C L3 Phase B L2 Phase A L1 Phase C L3 Phase B L2 Phase A L1 Neutral N VF...

Page 53: ...attery AC Output to Critical Load AC Input to UPS Bypass AC Input to UPS Rectifier RIGHT VIEW Phase A L1 Phase B L2 Phase C L3 Phase C L3 Phase B L2 Phase A L1 Phase C L3 Phase B L2 Phase A L1 Neutral...

Page 54: ...ide panel or a knockout in the top of the cabinet see Figure 4 9 4 Connect the building alarm interface wiring as shown inTable 4 1 and Figure 4 8 6 If wiring parallel connections proceed to paragraph...

Page 55: ...g Alarm 3 Input Programmable UPS alarm activated by a remote dry contact closure 6 Building Alarm 3 VFI 60000 80000TAP 3 3 BX VFI 20000 40000TAP 3 3 BE BI Building Alarm 1 Building Alarm 3 Building Al...

Page 56: ...4 10 Figure 4 9 Interface Wiring Access VFI 20000 40000TAP 3 3 BE BI VFI 60000 80000TAP 3 3 BX Wiring Aaccess 2 Wiring Aaccess 1 FRONT VIEW FRONT VIEW Wiring Access...

Page 57: ...to ensure that wiring impedance from point of supply to UPS input and from UPS output to load connection for each UPS module in a multi module system is equal or within a tolerance of approximately 1...

Page 58: ...ns proceed to paragraph 4 5 3 4 5 3 Installing Mini Slot Interface Connections For installation and setup of an Mini Slot card contact an service representative see paragraph 1 8 To install wiring 1 I...

Page 59: ...OUT IN OUT CAN BUS CAN BUS CAN BUS CAN BUS CN3 CN6 CN3 CN6 CN3 CN6 CN3 CN6 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 RJ 45 CABLE RJ 45 CABLE RJ 45 CABLE TERMINATING JUMPER TERMINATING JUMPER BUILDING ALARM...

Page 60: ...Description 1 Input normally closed dry contact used to activate UPS EPO from a remote switch 2 3 Input normally open dry contact used to activate UPS EPO from a remote switch 4 UPS System Installatio...

Page 61: ...uired install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function The REPO switch wiring must b...

Page 62: ...p date 4 8 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installe...

Page 63: ...nstalled and operating correctly The area around the installed UPS system is clean and dust free Recommends that the UPS be installed on a level floor suitable for computer or electronic equipment Ade...

Page 64: ...4 18 Notes...

Page 65: ...Section 2 Operation...

Page 66: ......

Page 67: ...al Load The VFI 20000 80000TAP 3 3 BE BI BX UPS is a continuous duty solid state three phase true online system that provides conditioned and uninterruptible AC power to the UPS system s output and cr...

Page 68: ...ibe the differences in the UPS operating modes using block diagrams to show the power flow during each mode of operation 5 2 2 Standard Normal Mode During Standard Normal mode power for the system is...

Page 69: ...ormal operating mode and not an alarm condition While the UPS is in this mode the NORMAL light on the front display will illuminate Figure 5 2 Path of Current Through the UPS in standard Normal Mode I...

Page 70: ...static switch is wired in series with the backfeed protection contactor if fitted and together they are wired in parallel with the rectifier and inverter The static switch being an electronically con...

Page 71: ...rce If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter ou...

Page 72: ...cture of the UPS battery supply and basic maintenance bypass 5 3 Single UPS Unit System Oneline Configurations See Figure 5 5 See Tab 9 1 for Model 380 400 415 380 400 415 Single Reverse Transfer UPS...

Page 73: ...put to Critical Load Battery relay Rectifier Inverter L1 L2 L3 N Pull Chain Parallel CAN Mini Slot Interface Remote EPO Fuse Fuse Battery reay Battery Breaker Interface Board L1 L2 L3 N AC Input to By...

Page 74: ...Output to Critical Load Battery relay Rectifier Inverter L1 L2 L3 N Pull Chain Parallel CAN Mini Slot Interface Remote EPO Fuse Fuse Fuse Fuse disconnector Battery reay Battery Breaker Interface Board...

Page 75: ...e UPS switches Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authorised service personnel The preliminary startup verifies all elec...

Page 76: ...itch Output Switch Output Switch Input Switch Input Switch Input Switch Input Switch Maintenance Bypass Switch Maintenance Bypass Switch Maintenance Bypass Switch Maintenance Bypass Switch Bypass Swit...

Page 77: ...iode LED lamps work with the alarm horn to let you know the operating status of the UPS Table 6 1 describes the status indicators 2 1 3 Table 6 1 Status Indicators Indicator Status Description On The...

Page 78: ...em event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate System Event Indicators The status indicators on the UPS control panel wo...

Page 79: ...d operations The menu bar shows the symbols of the available screens To select a screen highlight the screen symbol using the navigation pushbuttons and then press the RETURN pushbutton The navigation...

Page 80: ...view the firmware version numbers ESC Returns to Main Menu and Mimic screen from the Meters Events History Controls or Setup screens Returns to the main System Setup Level screen from a setup submenu...

Page 81: ...d show the firmware versions installed Use the LEFT or RIGHT arrow pushbuttons to select the SETUP symbol on the main menu bar to display the Setup screen Use the UP or DOWN arrow pushbutton to highli...

Page 82: ...utton Unit Name The Unit Name Setup screen allows a unit name to be entered Use the UP or DOWN arrow pushbutton to highlight Unit Name then press the RETURN pushbutton to display the Unit Name screen...

Page 83: ...press the RETURN pushbutton to display the command menu screen Use the or pushbutton to highlight the command desired Table 6 4 describes the control functions and provides instructions to access and...

Page 84: ...e up or down arrow pushbutton to highlight the command function desired then press the RETURN pushbutton to execute the command Charger Turns the battery charger on Resting Turns the battery charger o...

Page 85: ...he bypass input switch 9 If the UPS contains an output switch close the output switch 10 Make sure MBS cover is installed 11 Close the door and secure the latch 12 Close the external battery breakers...

Page 86: ...tch 10 Make sure MBS cover is installed 11 Close the door and secure the latch 12 Close the external battery breakers 13 Observe the UPS control panel display becoming active indicating logic power 14...

Page 87: ...he CONTROLS symbol on the main menu bar The System Control screen is displayed 2 If not already selected select UPS on the System Control screen 3 On the UPS System Control screen select the BYPASS NO...

Page 88: ...pen the Neutral switch The Neutral Switch should remain closed unless operated by a service technician Maintenance Bypass operate must be performed by an authorized Service Engineer NOTE WARNING Power...

Page 89: ...UPS Input switch 5 If the UPSs are wired for dual input open the Bypass input switch 6 Open the Maintenance Bypass switch 7 Open the UPS input and bypass feeder circuit breakers 8 Open all external b...

Page 90: ...FF command 1 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 2 Select UPS on the System Control screen 3 On the UPS System Control screen select the NORMAL LOAD...

Page 91: ...ypass remains off until restarted CAUTION All power to the critical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energise t...

Page 92: ...he door and secure the latch 11 Close all external battery breakers 12 Observe the UPS control panel display becoming active indicating logic power 13 Verify no alarms are active 14 Select the CONTROL...

Page 93: ...e wired for dual input close all of the UPS Bypass input feeder circuit breakers 7 Close all input breakers 8 If the UPSs are wired for dual input close all of the bypass input switches 9 Make sure MB...

Page 94: ...ypass mode The BYPASS status indicator is illuminated The power module remains on WARNING Power is present inside the UPS cabinet 6 4 4 Transfer from Bypass to Normal Mode To transfer the critical loa...

Page 95: ...breakers for the UPS being restarted 3 Close the input switch 4 If the UPSs are wired for dual input close the bypass input switch 5 Close the output switch 6 Close the external battery breakers 7 On...

Page 96: ...each UPS The input and battery relay open WARNING Power is present inside the UPS cabinets after the upstream input feeder circuit breakers are opened because of the installed external battery cabine...

Page 97: ...ns off until restarted To use the LOAD OFF command 1 Select the CONTROLS symbol on the main menu bar on the UPS to be shut down The System Control screen is displayed 2 Select UPS on the System Contro...

Page 98: ...control the UPS output The REPO switch de energises the critical load and powers down the UPS immediately without asking for verification The UPSs including Bypass remains off until restarted CAUTION...

Page 99: ...allation and Operation Manual P 164000058 Rev 2 7 1 Chapter 7 Communication This chapter describes the communication features of the Eaton 9E UPS For terminal wiring information see paragraph 3 2 3 an...

Page 100: ...This page intentionally left blank 7 2...

Page 101: ...onnecting terminals Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihoo...

Page 102: ...r the Normal status indicator is not illuminated contact an service representative 8 2 2 MONTHLY Maintenance Perform the following steps monthly 1 Monitor system parameters as described in paragraph 6...

Page 103: ...e compression lug connections be retorqued to values listed in this manual 8 2 4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorised service personnel familiar with...

Page 104: ...que de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent Pour le remplacement utiliser le m me nombre et mod le des batteries L limination des batteries est r glement e Con...

Page 105: ...2 1 UPS Environmental Operating Temperature UPS 0 to 40 C 32 to 104 F without derating The recommended operating temperature is 25 C 77 F Battery 5 25 C Operating Altitude Maximum 1000m 3300 ft at 30...

Page 106: ...nutes 125 for 10 minutes 150 for 1 minutes 150 for 500 milliseconds Operating Input Voltage 380 400 415 Vac Input Voltage Range 190 330 276 478V 15 20 at 100 load 116 201 276 478V 50 20 at 50 load Ope...

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