PowerTech 6105ADW, Technical Manual

Page: 421 / 450

Repair and General OEM Specifications
06
200
9
OUO1004,0000BCF –19–02NOV00–1/5
Cylinder Block, Liners, Pistons and Rods
(Group 030) Specifications
Item Measurement Specification
Front Plate-to-Cylinder Block Cap Torque 50 N•m (37 lb-ft)
Screws
Crankshaft Timing Pin Plug Torque 33 N•m (24 lb-ft)
Cylinder Liner Cap Screws (For Torque 68 N•m (50 lb-ft)
Checking Liner Standout)
Cylinder Liner Height (Standout) Height Above Block 0.030—0.117 mm (0.0012—0.0046
in.)
Maximum Permissible Height 0.05 mm (0.002 in.)
Difference at Nearest Point of Two
Adjacent Liners or Within One Liner
Cylinder Liner Shims Available Thickness 0.05 mm (0.002 in.)
Thickness 0.10 mm (0.004 in.)
Cylinder Liner Wall Thickness 9.39—9.43 mm (0.370—0.371 in.)
Cylinder Liner Packing Step Dimension 2.14—2.30 mm (0.084—0.090 in.)
Cylinder Liners
Flange Area OD 151.565—151.615 mm (5.9671—
5.9691 in.)
Upper OD for Seating Liner OD 145.795—145.845 mm (5.7400—
5.7419 in.)
Water Jacket Area OD 144.73—144.99 mm (5.698—5.708
in.)
Lower OD for Seating with OD 140.397—140.447 mm (5.5274—
O-Rings 5.5294 in.)
No. 1 Piston Compression Ring End Gap 0.43—0.69 mm (0.017—0.027 in.)
(4-mm Rings)
No. 2 Piston Compression Ring End Gap 1.01—1.27 mm (0.040—0.050 in.)
(4-mm Rings)
CTM100 (06APR04)
06-200-9
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=419
Continued on next page