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Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599102AV  •  15 September 2020

Page 4 of 36

FirstCall™ Medical Gas Alarm

Operating & Maintenance Manual

Responsibilities

Information contained in this manual pertains to 

the Powerex FirstCall™ medical gas alarm system. The 

alarm system will operate as described in this manual 

when operated and serviced in compliance with the 

instructions.

Installer Responsibilities

The alarm should be handled, installed, and tested 

per the recommended practice as described within 

this manual. Should any repair or replacement become 

necessary, contact Powerex for original equipment or 

replacement parts.

User Responsibilities

The alarm should be tested and examined periodically 

according to facility codes. Any parts which are found to 

be damaged, corroded, contaminated, etc. should be 

replaced.

Introduction

Safety Guidelines

Installation of the Powerex FirstCall™ alarm involves 

installing the rough-in box, the risers & the transducers 

(if it is an area alarm or combination alarm) and front 

panel and making the necessary conduit, plumbing 

and electrical connections. All installation and testing 

should be done in accordance with NFPA 99.

Electrical power intended for the 

alarm to be installed should be 

disconnected prior to installation. 

Attention: l’alimentation 

électrique a l’intention de faire installer l’alarme devrait 
déconnecter avant l’installation.

This device should only be installed 

by  qualified  personnel.  Installation 

should not be attempted by anyone not having general 

experience with the installation of devices of this nature. 

Attention: cet appareil ne devrait installer que le personnel 

qualifié.  L’installation  ne  devrait  pas  tenter  par  une  personne 

n’ayant pas d’expérience générale avec l’installation d’appareils 
de cette nature.

Product Line Overview

The Powerex FirstCall™ medical gas alarm systems 

monitor the status of medical gases in Category 1 

healthcare facilities. The alarm systems are ETL listed to 

UL 1069 and comply with the latest edition of NFPA 99. 

All alarm systems provide audible and visible indications 

of NFPA 99 medical gas alarm conditions.

The FirstCall™ Master Alarm system monitors up to 

56 signals indicating the operation and condition of 

the source of supply, the reserve source (if any), and 

the pressure in the main lines of each medical gas 

and vacuum piping system in a Category 1 healthcare 

facility. 

The FirstCall™ Area Alarm system monitors 

the pressure of up to 8 medical gases supplying 

anesthetizing locations and other Category 1 spaces. 

The FirstCall™ Combination Alarm system monitors 

up to 56 source signals (Master) and up to 6 medical 

gases (Area) in a single panel. 

Powerex FirstCall™ Features and Benefits include:

•  Designed and manufactured in the USA
•  5 year warranty on parts, 2 year warranty on labor
•  10” high-resolution touchscreen HMI with 7” VE 

option available

•  Area alarm up to 8 gases
•  4-20mA signal transducers, DISS demand-check 

fittings, and gas risers included with Area Alarm

•  Transducers are able to be remotely installed up 

to 5,000 ft away

•  Master alarm 23, 39, and 55 input signals
•  Combination alarm up to 6 gases, 23, 39, or 55 

input signals

•  Ethernet connectivity using BACnet over IP 

protocol to building management system - 

standard

•  Customizable emergency instructions in the event 

of an alarm

•  Easy to use interface for setup and changing 

settings

•  Pre-programmed NFPA 99 gas labels and colors
•  Event history log accessible at the screen
•  Alarm test feature – able to use quickly without 

logging in

•  Area alarm automatically sets NFPA 99 +/-20% 

limits based on current pressure

•  Master alarm pre-programmed NFPA 99 source 

alarm signals – also customizable

Summary of Contents for AAP10-OAV

Page 1: ...2AV 15 September 2020 Page 1 of 36 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by...

Page 2: ......

Page 3: ...d 5 6 Gas Combo Alarm Panels 16 39 Digital Inputs and 1 4 Gas Combo Alarm Panels 17 39 Digital Inputs and 5 6 Gas Combo Alarm Panels 18 55 Digital Inputs and 1 4 Gas Combo Alarm Panels 19 55 Digital I...

Page 4: ...onne n ayant pas d exp rience g n rale avec l installation d appareils de cette nature Product Line Overview The Powerex FirstCall medical gas alarm systems monitor the status of medical gases in Cate...

Page 5: ...Preprogramed standard settings included with all medical gas inputs Alarm set points alarm messages and descriptions of sources are fully customizable Alarm and error history is recorded in Alarm Sum...

Page 6: ...is labeled appropriate gas and has the corresponding DISS hex nut attached to the sensing end Transducers have a solid brass body with NPS threads on cord end for easy remote installation Medical Gas...

Page 7: ...to the appropriate terminal block N Hot wire Strip the insulation and connect the hot lead to the appropriate terminal block 120V AC Sensor Installation Area Combo Alarms Only Local Installation Locat...

Page 8: ...breaker is in the OFF position Attention Pour votre s curit personnelle et pour viter d endommager l alarme assurez vous que le disjoncteur est en position OFF Install the sensor wires into the appro...

Page 9: ...from power supply into power slot on PLC For panels with 39 digital inputs and or 5 gas inputs Plug I O module expansion adapter cord into appropriate port Place unattached side of panel lanyards over...

Page 10: ...3 I16 24 I17 25 I18 26 I19 27 I20 28 I21 29 I22 30 15 IN AI3 14 IN AI2 13 COM 1 12 AI1 11 AI0 10 IN 8 9 IN 7 8 IN 6 7 IN 5 6 IN 4 5 IN 3 4 IN 2 3 IN 1 2 IN 0 1 COM 0 Legend A3 A2 A1 A0 YELLOW BLUE BLU...

Page 11: ...Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599102AV 15 September 2020 Page 11 of 36 Area Alarm Panel Wiring Schematic 5...

Page 12: ...030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599102AV 15 September 2020 Page 12 of 36 FirstCall Medical Gas Alarm Operating Maintenance Manual Master Alarm Panel Wiring Schematic 23 Di...

Page 13: ...enance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599102AV 15 September 2020 Page 13 of 36 Master Alarm Panel Wiring Schematic 39 Di...

Page 14: ...030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599102AV 15 September 2020 Page 14 of 36 FirstCall Medical Gas Alarm Operating Maintenance Manual Master Alarm Panel Wiring Schematic 55 Di...

Page 15: ...19 I18 I17 I16 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0 YELLOW BLUE BLUE A3 A2 A1 A0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 OUT 6 COM 4 OUT 0 COM 3 BLUE WHITE BLUE W BLUE 14X HORN BLUE W 2X...

Page 16: ...E 14X BLUE WHITE COM 3 OUT 0 COM 4 OUT 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A0 A1 A2 A3 BLUE BLUE YELLOW I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 FOR BUILDING...

Page 17: ...1 4 GAS 39 IN BLUE WHITE BLUE WHITE BLUE WHITE BLUE BLUE BLUE BLUE BLUE BLUE WHITE CB N L 24V DC POWER SUPPLY 120V AC 24V DC xx WATTS BLACK RED FOR BUILDING MAIN POWER TIE IN GND LINE N I22 I21 I20 I1...

Page 18: ...A0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 OUT 6 COM 4 OUT 0 COM 3 BLUE WHITE BLUE BLUE W BLUE 14X HORN BLUE W 2X BLUE 9X BROWN 4X BLUE 14X BLUE 9X BROWN 4X PLC HMI OUTPUT BAR BLUE WHITE BLUE WHITE 2X 30...

Page 19: ...I BLUE W 2X BROWN 4X PLC HMI INPUT BAR 2 GRAY BLUE WHITE BLUE W BLUE 9X BLUE 14X 1 2 3 4 5 6 7 12 13 14 15 16 17 18 8 9 10 11 19 20 21 22 1 2 3 4 5 6 7 12 13 14 15 16 17 18 8 9 10 11 19 20 21 22 BLUE...

Page 20: ...3 12 I3I 11 CM 3 10 9 I2I 8 CM 2 7 6 5 I1I 4 CM 1 3 2 I0I 1 CM 0 I1I I0I BLUE W 2X BLUE WHITE 2X Transd 6 Transd 5 14 13 12 I3I 11 CM 3 10 9 I2I 8 CM 2 7 6 5 I1I 4 CM 1 3 2 I0I 1 CM 0 BLUE 8X GROUP 2...

Page 21: ...CAPS lock as well as cut copy paste for when you want to use the same information in a different location To maximize the keyboard size to fit the entire screen press the zoom button in the upper lef...

Page 22: ...dition Use the keyboard to add delete or change as necessary Press the SAVE button at the bottom to save changes Press the SETTINGS MENU button to return to the settings screen or the HOME button to r...

Page 23: ...nd Combo alarms In the gas settings page you are able to change the medical gas type add subtract a gas designate the location monitored for each gas and manually change the high low alarm settings NO...

Page 24: ...t one Press SAVE SOURCE underneath to add the new source badge to the list of Source Types The table to the right will then be populated with selectable boxes and a heading with the selected source ga...

Page 25: ...ring a normal alarm event This allows a technician to perform maintenance without setting off the loud alarm Maintenance mode will automatically toggle back to normal after 15 minutes A timer is displ...

Page 26: ...rex Technical Service for instruction Test Set High Low Alarm Points to 20 Current Pressure This unique feature easily allows for compliance with NFPA 99 2018 edition 5 1 9 4 2 stating that Area Alarm...

Page 27: ...is the wrong gas type 3 Low gas pressure less than 20 below nominal Operation TEST Feature To test the alarm horn press the TEST button in the center of the lower bar A caution window will pop up warn...

Page 28: ...of alarm conditions The specific alarm will be highlighted in red Silencing the Alarm In the event of an alarm pressing the silence button will silence the horn indefinitely The scrolling marquee at t...

Page 29: ...use a microfiber cloth or soft lint free cloth when cleaning any smudges off of the HMI Do not use a paper towel or tissue paper wet or dry Do not apply an excessive amount of pressure to the screen...

Page 30: ...arbon Dioxide WAGD Instrument Air TDCR O2 TDCR AIR TDCR VAC TDCR N2O TDCR N2 TDCR CO2 TDCR WAGD TDCR INST Terminal Blocks PE000652AV Snap in Plugs SL057170AV Micro SD Card PE000467AV Horn PE001011AV R...

Page 31: ...Faulty power supply Replace power supply Wiring harness disconnected Make sure the wiring harness from the power supply and terminal blocks are properly installed in the back of the PLC Alarm panel f...

Page 32: ...ts Input capable of 24 VDC 120 VAC DC output Dry Contacts capable of 30 VDC or 120 VAC max output Input fuse 2 Amp Power consumption 30 W Maximum Pressure measurement accuracy All positive pressure tr...

Page 33: ...larm G7HiAlarm G8HiAlarm Appendix A BACnet Object Names BACnet Object Name Object Name Description G1HiAlarm Gas Badge High Alarm Status A displayed value of 0 Normal 1 Alarm G2HiAlarm G3HiAlarm G4HiA...

Page 34: ...rex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599102AV 15 September 2020 Page 34 of 36 FirstCall Medical Gas Alarm Operating Maintenance Manual No...

Page 35: ...CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED All warranty claims must be made in writing and delivered to Powerex in acc...

Page 36: ...indirect special or consequential damages or loss of production of loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Powerex Supplier...

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