Poweramp RCR Series, Owner & User Manual

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4
4111-0044 — June 2021
© 2021 Systems, LLC
PRECAUTIONS
Safety Decals
1
7
Decal 3 will have two positions, one on the left outside beam as shown and one on the right outside beam in the same position
Decal 7 will have two positions, one on the left outside beam as shown and one on the right outside beam in the same position
Decal 5 will have two positions, one on the left outside beam as shown and one on the right outside beam in the same position
Decal 2 will be positioned on the upper most corner of the right outside beam (mirror position of decal 1)
5
2
CRUSH HAZARD
DO NOT WALK IN
FRONT OF DOCK
LEVELER until you:
•
Restore the dock
leveler to its safe
stored vertical
position with lip
extended.
Unsupported dock
levelers can lower
unexpectedly.
Before allowing
vehicle to leave the
dock always:
•
Ensure that no equipment material or
people are on dock leveler.
•
Restore dock leveler to its safe stored
vertical position with lip extended.
OPERATION
1. Read and follow all instructions and warnings in the
owner’s/user’s manual.
2. Use of dock leveler restricted to authorized personnel.
3. Always chock transport vehicle wheels or engage
vehicle restraint before operating dock leveler or
beginning to load or unload.
4. Never use hands or equipment to move the ramp or
lip.
5. Before activating dock leveler:
• Ensure transport vehicle is backed in against
bumpers.
• Remove any end loads if required.
• Check transport vehicle alignment to avoid lip
interference. If lip does not lower to transport
vehicle bed, reposition transport vehicle.
6. Ensure that transport vehicle bed supports extended
lip or the leveler frame supports the ramp before
driving on ramp.
7. Stay clear of hinges and front and sides of moving
dock leveler.
8. Never use damaged or malfunctioning dock leveler.
Report problems immediately to supervisor.
MAINTENANCE/SERVICE
1. Read and follow all instructions, warnings and
maintenance schedules in the owner’s/user’s manual.
2. Maintenance/service of dock leveler restricted to
authorized personnel.
3. Place barriers on the driveway and on dock floor to
indicate service work is being performed.
4. DO NOT SERVICE LEVELER unless dock leveler is
securely supported by all props.
a. First, ensure all maintenance props are in
maintenance positions and properly secured.
b. Then engage prop lock pin in storage prop.
5. Turn off power and use OSHA lockout/tagout
procedures.
Failure to follow posted instructions will
result in death or serious injury.
Call (800) 643-5424 for replacement placards, warning labels, or owner’s/user’s manuals
1751-0807 Rev D
SAFETY INFORMATION
CRUSH HAZARD
DO NOT WALK IN
FRONT OF DOCK
LEVELER until you:
•
Restore the dock
leveler to its safe
stored vertical
position with lip
extended.
Unsupported dock
levelers can lower
unexpectedly.
Before allowing
vehicle to leave the
dock always:
•
Ensure that no equipment material or
people are on dock leveler.
•
Restore dock leveler to its safe stored
vertical position with lip extended.
OPERATION
1. Read and follow all instructions and warnings in the
owner’s/user’s manual.
2. Use of dock leveler restricted to authorized personnel.
3. Always chock transport vehicle wheels or engage
vehicle restraint before operating dock leveler or
beginning to load or unload.
4. Never use hands or equipment to move the ramp or
lip.
5. Before activating dock leveler:
• Ensure transport vehicle is backed in against
bumpers.
• Remove any end loads if required.
• Check transport vehicle alignment to avoid lip
interference. If lip does not lower to transport
vehicle bed, reposition transport vehicle.
6. Ensure that transport vehicle bed supports extended
lip or the leveler frame supports the ramp before
driving on ramp.
7. Stay clear of hinges and front and sides of moving
dock leveler.
8. Never use damaged or malfunctioning dock leveler.
Report problems immediately to supervisor.
MAINTENANCE/SERVICE
1. Read and follow all instructions, warnings and
maintenance schedules in the owner’s/user’s manual.
2. Maintenance/service of dock leveler restricted to
authorized personnel.
3. Place barriers on the driveway and on dock floor to
indicate service work is being performed.
4. DO NOT SERVICE LEVELER unless dock leveler is
securely supported by all props.
a. First, ensure all maintenance props are in
maintenance positions and properly secured.
b. Then engage prop lock pin in storage prop.
5. Turn off power and use OSHA lockout/tagout
procedures.
Failure to follow posted instructions will
result in death or serious injury.
Call (800) 643-5424 for replacement placards, warning labels, or owner’s/user’s manuals
1751-0807 Rev D
SAFETY INFORMATION
www
.Poweramp.com
1.800.643.5424
1751-0397 Rev A
PROP IS FOR MAINTENANCE USE ONLY.
Operate leveler ONLY when maintenance prop is in the
stored position with the top of the maintenance prop
raised to the line indicated below, and bolt is fully
threaded in the upper hole.
1751-1287
PROP IS FOR MAINTENANCE USE ONLY.
Operate leveler ONLY when maintenance prop is in the
stored position with the top of the maintenance prop
raised to the line indicated below, and bolt is fully
threaded in the upper hole.
1751-1287
1751-1272
1751-0397
4
.
CRUSH HAZARD
Before doing any maintenance, repair or adjustments on
the dock leveler, first store the leveler in a vertical position
with lip extended, then ensure all maintenance props are
in maintenance positions and properly secured, and then
properly secure the storage prop with the prop lock pin.
DO NOT remove the prop lock pin from the storage prop
until you are sure the hydraulic system is in proper
working condition and all maintenance props are in
maintenance positions and properly secured. After prop
lock pin is removed from the storage prop all maintenance
props may be returned to storage positions. DO NOT
stand in front of the dock leveler. Reach from side of the
leveler.
DO NOT force the prop lock pin out of the storage prop. If
the pin does not slide freely, support the leveler securely
using other means and determine the cause of the
interference.
Failure to follow these instruction will result in death or
serious injury.
Refer to owner’s/user’s manual for proper procedure.
1751-0130 Rev E
.
CRUSH HAZARD
Before doing any maintenance, repair or adjustments on
the dock leveler, first store the leveler in a vertical position
with lip extended, then ensure all maintenance props are
in maintenance positions and properly secured, and then
properly secure the storage prop with the prop lock pin.
DO NOT remove the prop lock pin from the storage prop
until you are sure the hydraulic system is in proper
working condition and all maintenance props are in
maintenance positions and properly secured. After prop
lock pin is removed from the storage prop all maintenance
props may be returned to storage positions. DO NOT
stand in front of the dock leveler. Reach from side of the
leveler.
DO NOT force the prop lock pin out of the storage prop. If
the pin does not slide freely, support the leveler securely
using other means and determine the cause of the
interference.
Failure to follow these instruction will result in death or
serious injury.
Refer to owner’s/user’s manual for proper procedure.
1751-0130 Rev E
1751-0130
1751-1287
8
PROUDLY
MADE
IN
USA
SYSTEMS, LLC
GERMANTOWN, WI
MALVERN, AR
1751-0735
3
1751-0555
Stored
Position
Maintenance
Position
Pin
Maintenance
Prop
CRUSH HAZARD
DO NOT WORK UNDER OR IN FRONT OF
RAIL RAMP unless ALL props have been properly
positioned and secured. First, pull pin to position side
maintenance prop(s) as shown below. Failure to do
so will result in death or serious injury. Refer to
owner’s/user’s manual for proper procedure.
1751-0555 Rev F
Stored
Position
Maintenance
Position
Pin
Maintenance
Prop
CRUSH HAZARD
DO NOT WORK UNDER OR IN FRONT OF
RAIL RAMP unless ALL props have been properly
positioned and secured. First, pull pin to position side
maintenance prop(s) as shown below. Failure to do
so will result in death or serious injury. Refer to
owner’s/user’s manual for proper procedure.
1751-0555 Rev F
6
CRUSH HAZARD
DO NOT REMOVE hydraulic cylinder until leveler is
safely supported by maintenance prop. Refer to
owner’s/user’s manual for proper maintenance
procedure. Failure to comply will result in death or
serious injury.
1751-0138 Rev B
1751-0138
CRUSH HAZARD
DO NOT REMOVE hydraulic cylinder until leveler is
safely supported by maintenance prop. Refer to
owner’s/user’s manual for proper maintenance
procedure. Failure to comply will result in death or
serious injury.
1751-0138 Rev B
3
2
3
1
7
4
8
Serial Tag
Right
Outside
Beam
5
5
Left
Outside
Beam
7
4
6
6
RCR Series
www
.Poweramp.com 1.800.643.5424
Figure 2