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Positron Teleline 751960/13CU5, Description And Installation Manual

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36

Teleline HVI Single 5-card Shelf Cabinet, model 751960/13CU5 

Table 6: Color Code for 25-pair Cable

Tip Conductor

Ring Conductor

Cable Pair#

BLUE/WHITE

WHITE/BLUE

1

ORANGE/WHITE

WHITE/ORANGE

2

GREEN/WHITE

WHITE/GREEN

3

BROWN/WHITE

WHITE/BROWN

4

SLATE/WHITE

WHITE/SLATE

5

BLUE/RED

RED/BLUE

6

ORANGE/RED

RED/ORANGE

7

GREEN/RED

RED/GREEN

8

BROWN/RED

RED/BROWN

9

SLATE/RED

RED/SLATE

10

BLUE/BLACK

BLACK/BLUE

11

ORANGE/BLACK

BLACK/ORANGE

12

GREEN/BLACK

BLACK/GREEN

13

BROWN/BLACK

BLACK/BROWN

14

SLATE/BLACK

BLACK/SLATE

15

BLUE/YELLOW

YELLOW/BLUE

16

ORANGE/YELLOW

YELLOW/ORANGE

17

GREEN/YELLOW

YELLOW/GREEN

18

BROWN/YELLOW

YELLOW/BROWN

19

SLATE/YELLOW

YELLOW/SLATE

20

BLUE/VIOLET

VIOLET/BLUE

21

ORANGE/VIOLET

VIOLET/ORANGE

22

GREEN/VIOLET

VIOLET/GREEN

23

BROWN/VIOLET

VIOLET/BROWN

24

SLATE/VIOLET

VIOLET/SLATE

25

Summary of Contents for Teleline 751960/13CU5

Page 1: ...TelelineTM HVI Pre configured Unit Single 5 card Shelf Cabinet 751960 13CU5 Description and Installation Guide 925W751018 01E...

Page 2: ......

Page 3: ...1 4 Teleline Warranty 12 Limitation of Liability 12 Cancellation and Rescheduling Charges 13 Chapter 2 Overview 2 1 Introduction 16 5 card Shelf model 751112 1 16 300 V Point 18 Physical Specification...

Page 4: ...ice 33 3 8 Cable Color Code Identification 35 Color Coding Example 35 CO Cable Pairs Color Code Assignments 37 Terminated Dedicated Cable Pairs On Isolation Jacks 41 3 9 Ground Wire 42 Grounding Conne...

Page 5: ...Thermal Calculations 54 Calculating the temperature inside the HVI Cabinet 54 Calculating the temperature inside the Teleline shelf 54 Calculating the temperatures in case of fan failure 55 4 3 Card I...

Page 6: ......

Page 7: ...Chapter 1 General Information...

Page 8: ...her than Positron s mentioned herein may be trademarks and or registered trademarks of their respective companies Confidentiality Notice The information contained in this document is the property of P...

Page 9: ...voltage isolation products to protect personnel and telecommunications circuits in high voltage areas that are susceptible to the effects of Ground Potential Rise GPR Positron is the leader in isolat...

Page 10: ...or assistance in the planning configuration and implementation of the installation of equipment contact Technical Customer Service 1 3 3 Customer Training Full customer training courses on High Volta...

Page 11: ...department to obtain a Return Material Authorization RMA number Parts returned without RMA numbers cannot be accepted The RMA number must always be clearly marked on all boxes crates and shipping docu...

Page 12: ...performance of the equipment or any component thereof the customer s sole remedy shall be at Positron s option the repair or replacement of the equipment or said component Q For any other claim in any...

Page 13: ...NS AND WARRANTIES OF MERCHANTABILITY MERCHANTABLE QUALITY FITNESS FOR A PARTICULAR PURPOSE TITLE PERFORMANCE AND THOSE ARISING FROM STATUTE TO THE EXTENT PERMITTED BY LAW POSITRON DOES NOT WARRANT THA...

Page 14: ......

Page 15: ...Chapter 2 Overview...

Page 16: ...Q circuit ground Q ground bar Q station cable terminating block Q fan and heater Q NIU terminating shelf Q cable entry holes 2 1 1 5 card Shelf model 751112 1 The 5 card Shelf model 751112 1 accommoda...

Page 17: ...17 Introduction Figure 1 HVI Pre configured Unit 751960 13CU5...

Page 18: ...18 Teleline HVI Single 5 card Shelf Cabinet model 751960 13CU5 2 1 2 300 V Point For an illustration of how the unit is used as part of the high voltage interface see the diagram below...

Page 19: ...ight 56 5 kg 124 5 lbs Table 2 Operating Temperatures When using 65 C 149 F Rated Cards Parameter Specification Inside installation 20 C to 55 C 4 F to 130 F Outside installation with solar load 20 C...

Page 20: ......

Page 21: ...Chapter 3 Installation...

Page 22: ...e done via one of the two 2 conduits to the cabinet Provisions for cable attachment have been made at the base of the double duplex outlet box Three conductors are needed for this process Table 3 Wiri...

Page 23: ...addition the placement of related equipment and wiring must be located so as to prevent an arcing condition from the CO cable Therefore the CO or dedicated cable must be installed to maintain a 15 cm...

Page 24: ...ted in this closure will be referred to as other cable s Splicing of the general use cable pairs to the dedicated cable pairs in this closure must follow the following rules Q All pairs spliced from t...

Page 25: ...be bonded to this cable bond bar thereby effectively grounding them to a local ground Q Do not install a bond wire to any power system multi grounded neutral conductor or other power system apparatus...

Page 26: ...tion it is not at a safe potential to touch unless using rubber gloves and standing on a rubber safety mat In other words if a fault event occurs this equipment and or wiring will be at a potential th...

Page 27: ...The station cable s that terminate on the HVI backboard should be routed to this backboard utilizing a metallic conduit If the distance between origination point and the termination point of the HVI b...

Page 28: ...ation work to protect personnel against Ground Potential Rise and or transients Q Additionally as a safety issue it is recommended that the installation be done on a clear day with no lightning activi...

Page 29: ...er Procedures The cabinet is rated NEMA 4X as supplied This rating is dependent upon following all installation instructions and expects that no additional openings in the cabinet are created If it is...

Page 30: ...th moisture is hazardous Extreme care should be taken to ensure that the rubber safety mat is not in contact with the earth in such a manner as to allow water or any conducting material to come in con...

Page 31: ...zed at any moment Therefore rubber mat and rubber gloves should be utilized at any time when there is a potential for contact with an energized conductor Q Do not install or work on these circuits or...

Page 32: ...ng and in this document Q The Substation Ground Grid connection is available and within 1 8m 6 of the cabinet 3 7 1 48 Vdc Source for the NIU Shelf A power supply has been provided to power the NIU sh...

Page 33: ...cable provided The power supply card itself operates from either 120 Vac or 129 Vdc Figure 2 Power Cable Installing the power service 1 Place a two conductor cable or separate wires along the right s...

Page 34: ...umentation provided for the 751112 shelf or the 751313MC power supply documentation Documentation is available on the Positron Power website www PositronPower com Figure 3 5 card Shelf 751112 1 4 Inse...

Page 35: ...ut is not limited to that purpose Q The first color of the code is the primary or major color of the conductor Q The second color of the code is the secondary or tracer color of the conductor Q In the...

Page 36: ...D ORANGE 7 GREEN RED RED GREEN 8 BROWN RED RED BROWN 9 SLATE RED RED SLATE 10 BLUE BLACK BLACK BLUE 11 ORANGE BLACK BLACK ORANGE 12 GREEN BLACK BLACK GREEN 13 BROWN BLACK BLACK BROWN 14 SLATE BLACK BL...

Page 37: ...f CO Cable Pairs are already connected within the shelf The connection to the CO Dedicated Cable must be done outside the shelf and should be done utilizing non metallic isolation jacks or in a non me...

Page 38: ...HITE BROWN 5 SLATE WHITE WHITE SLATE 5 SLATE WHITE WHITE SLATE 6 BLUE RED RED BLUE Not Used 7 ORANGE RED RED ORANGE Not Used 8 GREEN RED RED GREEN Not Used 9 BROWN RED RED BROWN 9 BROWN RED RED BROWN...

Page 39: ...n List 1 9 1 2 10 2 3 11 3 4 12 4 5 13 5 The shelf stub cable pairs are terminated onto the isolation jacks The tip of the jack is the Tip conductor and the shorter or higher pin on the jack is the Ri...

Page 40: ...BROWN RED RED BROWN 6 Not Used SLATE RED RED SLATE 7 Not Used BLUE BLACK BLACK BLUE 8 Not Used ORANGE BLACK BLACK ORANGE 9 6 GREEN BLACK BLACK GREEN 10 7 BROWN BLACK BLACK BROWN 11 8 SLATE BLACK BLACK...

Page 41: ...or GROUND the cable shield The attachment sequence for the dedicated cable pairs has been done by the following table Table 11 Dedicated Cable Cable Pair Jack Position Ring Tip BLUE WHITE WHITE BLUE 1...

Page 42: ...t grounding conductor The use of a non oxidation compounded is recommended Exothermic welding of this connection would be acceptable 3 9 1 Grounding Connections For The NIU Shelf The NIU shelf has two...

Page 43: ...timum levels for proper control of the cabinet temperature Q The heater should be set at 10 C 2 C 50 F 5 F Q The fan should be set at 35 C 2 C 95 F 5 F Functional tests on the circuit modules should b...

Page 44: ...5 pin protector block There are three separate cables utilized 2 from the Teleline shelf and 1 from the NIU to connect the shelf and NIU to the protector block Table 13 FAC Connections to the NIU she...

Page 45: ...ORANGE WHITE WHITE ORANGE 2 2 3 TB3 R1 TB3 T1 GREEN WHITE WHITE GREEN 3 3 4 TB4 R1 TB4 T1 BROWN WHITE WHITE BROWN 4 4 SLATE WHITE WHITE SLATE Not Used BLUE RED RED BLUE Not Used ORANGE RED RED ORANGE...

Page 46: ...TB2 2 Not Used BLUE RED RED BLUE 6 RUGEN 24 TB1 1 TB1 1 Not Used Connections 3 9 6 Utilization of the NIU Shelf Positions The four NIU shelf slots are wired to the first four shelf slots in the Telel...

Page 47: ...amage the inner poly wrap if the cable is so equipped 3 Using a sheath knife make a 4 cm 1 1 2 long slit around the shield perpendicular to the slit in Step 2 Do not cut all the way around the cable T...

Page 48: ...on This ground connection must be a substation grid or equivalent connection to ensure proper arrestor operation and adequate energy dissipation 11 Route the station cable s through the strain relief...

Page 49: ...the shelf to the CO thereby proving the reliability of the circuit If there are any problems with the pairs remember that you can open the Isolation jack plug and access the cable pair directly on the...

Page 50: ...circuit component Test each circuit to verify that the circuits are working through the equipment as expected 3 10 3 Sealing Current Sealing current will be simplexed back to the Central Office sourc...

Page 51: ...Chapter 4 Thermal Considerations...

Page 52: ...ature internally than externally ambient room temperature Therefore special care must be taken to ensure that the internal temperature never exceeds the operating temperature of each card This section...

Page 53: ...to 149 F 751322 1 8 W avg at 24 Vdc 1 W at 24 Vdc 20 to 65 C 4 to 149 F 2 4 W avg at 48 Vdc 2 W at 48 Vdc 20 to 65 C 4 to 149 F 751322 2 6 W at 24 Vdc 2 W at 24 Vdc 20 to 65 C 4 to 149 F 751322 1 3 6...

Page 54: ...wer dissipated by the power supply 5 From Table 16 calculate the sum of the power dissipation 3rd column of all the cards in the Teleline shelf plus the power calculated at step 4 That is the total po...

Page 55: ...06 with 0 207 F W 0 115 C W 3 In step 7 replace 0 04 with 0 117 F W 0 065 C W 4 In step 9 replace 0 7 with 1 35 F W 0 75 C W Q If the temperature obtained inside the Teleline shelf is higher than the...

Page 56: ...llow retaining clip slightly with one hand 2 Insert the cards with the other hand 3 Close and secure the cover by fastening the wing nuts Q The yellow retaining clips prevent the dislodging of cards d...

Page 57: ...Appendix A Acronyms...

Page 58: ...ral Office CPE Customer Premises Equipment DC Direct Current FAC Facility Side GND Ground GPR Ground Potential Rise HVI High Voltage Interface MD Manufacture Discontinued NEMA National Electrical Manu...

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