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GAS DETECTION CONTROL PANEL

CDG 6000

Operation and Maintenance Documentation

ID-E364-001

Edition 1

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Summary of Contents for CDG 6000

Page 1: ...GAS DETECTION CONTROL PANEL CDG 6000 Operation and Maintenance Documentation ID E364 001 Edition 1 ...

Page 2: ...eceived Declaration of Conformity number 1 E364 2017 PL You can download the Declaration of Conformity from the website www polon alfa pl Read this manual before installation and operation Failure to observe the instructions in this manual may be dangerous or result in a breach of regulations in force The manufacturer Polon Alfa Spółka z ograniczoną odpowiedzialnością Sp k formerly POLON ALFA Zakł...

Page 3: ...ID E364 001 3 Note The manufacturer reserves the right to introduce changes Table of Contents TOC ...

Page 4: ...4 ID E364 001 1 Introduction 1 1 Documentation structure The Operation and Maintenance Documentation OMD describes CDG 6000 gas detection control panel fig 1 1 Fig 1 1 CDG 6000 control panel ...

Page 5: ...stand test voltage of 700VDC 1 3 2 Installation and equipment safety The distance between the low voltage installation and the power and lightning protection systems should be compliant with requirements to prevent unwelcome interactions Protective grounding is recommended to assure system resistance to electromagnetic interference Standby batteries should be placed in the control panel at the end...

Page 6: ...PSG 6002 PSG 6003 PSG 6103 Sensor Model MSG 6001 MSG 6002 MSG 6003 MSG 6003 Sensor Type semiconductor semiconductor electrochemical electrochemical Sensor power supply External 9 30V External 9 30V External 9 30V From detection line The detectors connected with the control panel may be powered with external power supply or 12V power supply line provided in the control panel for the user The contro...

Page 7: ...tor 9 Connector for control panel connection with POLON ALFA fire alarm control panel detection line 10 LK1 and LK2 control lines connector 11 LK3 and LK4 control lines connector 12 Gas cut off valve connector 13 External devices 12V power supply connector 14 Battery Start button 15 Control panel 230VAC power supply connector with F1 630mA fuse enclosure 16 External devices power supply output fus...

Page 8: ...imum number of detectors in a detection line Maximum load current for detection line Maximum resistance of the line wires depending on jumper settings jumper S1 S2 in position 1 2 jumper S1 S2 in position 2 3 jumper S1 S2 in position 2 3 The maximum line wires resistance between consecutive elements The maximum allowable line wires capacity Minimum insulation resistance of installation wiring OUTP...

Page 9: ...emperature 25 C 55 C Operating temperature 10 C 55 C Permissible relative humidity during operation 80 at 55 C CONSTRUCTION Enclosure tightness IP 54 Dimension without fixation and legs L x H x D 300 x 230 x 86 mm Weight without batteries 2 3kg ...

Page 10: ...ored alarms Furthermore the display presents detailed information on alarm stage for each detector You can browse list of detectors signaling alarm with arrow buttons The figure depicts alarms presentation layout on the display The first two digits are detector number The A letter in the third position of the display informs that alarm information is displayed Alarm stage is presented in the fourt...

Page 11: ...formation is always filled with letter U The fourth position denotes the fault code The full list of faults is listed in the table Table 4 2 3 1 Fault codes DETECTOR FAULTS Detector number Fault code Description 01 16 U 1 Detector base damage 2 Detector base EEPROM memory fault 3 Sensor does not respond or lack of sensor 4 Last 30 days of sensor calibration validity left 5 Sensor calibration date ...

Page 12: ...ittent light indicates no mains power supply The BATTERY indicator presents the internal battery state Continuous light indicates battery operation of the control panel whereas intermittent light indicates battery fault Short flashes of this indicator inform about battery charging 4 2 5 Detector localization The control panel is equipped with a feature that localizes element in the line and activa...

Page 13: ...oftware version readout In order to verify the control panel software version go to CONTROL PANEL STATE in the configuration utility The dialog box display the same information as the control panel and the number of the device software version in its bottom left corner Fig 4 3 1 Tab with control panel state ...

Page 14: ... way to assure operability of the maximum number of detectors When connecting detector line wires to the control panel pay utmost attention to the line polarity as well as correct cable screen connection with appropriate terminal 5 2 Control relays outputs Name Purpose NO Normally open terminal disabled C Common terminal NC Normally connected terminal enabled The control panel is equipped with fou...

Page 15: ...tion allows for detection of 3 states of the controlled device Fig 5 3 1 Single contact connection to control input using resistors Fig 5 3 2 Two contacts connection to control input using resistors 5 4 Cut off valve control output The control panel is equipped with output for activation of cut off valves The output generates 12V pulse The output is fitted with built in protection that limits the ...

Page 16: ... power supply output for detectors and external devices The maximum current of this output is limited to 500mA The output is protected with a miniature fuse NANO2 630mA The fuse state is controlled by the control panel its failure is signaled as a fault ...

Page 17: ...E Display input 6 1 Battery connectors The CDG 6000 control panel requires lead acid battery for its correct operation No connected battery or a faulty battery results in fault signalization The battery in the control panel provides closing pulse for the cut off valve Inoperable battery prevents valve activation Use only original wire set equipped with fuse socket to connect the battery to the con...

Page 18: ...saving to a PDF file deleting the event list previewing the state and remote managing the control panel setting and reading the control panel system date and time using program context help The CDG control panel may be connected using USB port to a PC computer Use USB cable with A plug at one end and B plug at the other end to connect the computer with the control panel For longer distances betwee...

Page 19: ...he configuration tab is visible icons for configuration read out and write to disk are active Furthermore if communication with the control panel is established icons for configuration read out and transfer to the control panel are also active The left side of the tab consists of menu with system elements available for configuration Elements grouped in the following categories Detectors Inputs Out...

Page 20: ...Automatic configuration button is pressed again Upon the procedure completion the list should include all detectors connected with the control panel Click each item to display detailed detector information in the right side of the dialog box Furthermore set the required sensor type for each detector During operation the control panel continuously tests whether functional sensor of the required typ...

Page 21: ...of the connection is depicted in figures 5 3 1 and 5 3 2 In the Activation control area select an output to which the controlled device is connected In the activation control mode users select activation and deactivation delays This time allows the device to change its state The delay time is starts after each control relay state change If the state of the device control output will not change wit...

Page 22: ...ut The configuration tab for this output includes pulse time setting and minimal time between pulses setting NOTE Cut off valve control pulse settings must match valve manufacturer recommendations Otherwise the cut off valve may become inoperable or defective 7 1 4 Activations configuration Each control panel control outputs may be configured with independent activation criterion Each criterion is...

Page 23: ...ID E364 001 23 Fig 7 1 4 1 Control panel outputs configuration dialog box ...

Page 24: ...larm Detectors 1 to 16 Alarm 1 Alarm 1 for the given detector Alarm 2 Alarm 2 for the given detector Alarm 3 Alarm 3 for the given detector Element fault Detectors 1 to 16 Any Any fault of any detector Control panel alarm Alarm 1 Stage 1 alarm for the control panel Alarm 2 Stage 2 alarm for the control panel Alarm 3 Stage 3 alarm for the control panel Stored control panel alarm Alarm 1 Stored stag...

Page 25: ...DG 6000 control panel operation as a line element for the POLON 6000 system This operation type is permissible when the control panel is fitted with MKA module and MKA Module active option is selected in the Detector line and MKA settings tab 7 1 5 2 Password for deletion To prevent deletion of events stored in the control panel by unauthorised persons this feature may be protected with access pas...

Page 26: ... 5000 events the oldest events are overwritten by new ones The event log may be read using the Konfigurator CDG600 application After selecting the following icon an event log tab is displayed Fig 7 2 1 Event list read from the CDG 6000 control panel Use the following icon to read the log from the control panel The log may be saved to disk Read the log from disk using the following icon ...

Page 27: ...time the following icon should be selected Fig 7 3 1 Time setting dialog box 7 4 Help Pressing button results in starting help module for CDGKonfigurator application This module offers information on the CDGKonfigurator application operation as well as the control panel setup ...

Page 28: ...ection Both surface mounted and flush mounted installation wires may be inserted into the control panel They are routed through separate circular holes with glands for electrical power network and for low voltage wires Mains power supply Electrical block with designations L N is intended for 230V 50Hz mains connection Back up power supply Two colour wires are intended for the batteries cluster con...

Page 29: ...re fitted with the following fuses Control panel board F1 630mA type thermal control panel power supply circuit F2 630mA type miniature NANO2 external power supply circuit F3 3A type miniature NANO2 battery charging circuit Battery red line F4 15A type car fuse 19mm 15A blue 9 2 Periodic inspections and maintenance regulations Clean battery terminals every half a year The batteries charging state ...

Page 30: ...0 2001 PN 85 0 79252 standard 10 2 Storage The control panel shall be stored in enclosed spaces with temperature of 5 C to 40 C and relative humidity from 40 to 80 free of vapors and corrosive gases During longer periods of control panel storage connect it to the power supply for 1 hour every 6 months to test its correct operation The control panel should not be exposed to heat solar and heating d...

Page 31: ...ccording to the correct polarity labelling on the connector and battery terminals 11 3 Start Up connection of the power supply WARNING Dangerous voltage reading faults detected by the control panel and troubleshooting potential errors in the installation setting optimal control panel configuration parameters using features described in chapter 6 testing performance of the executive devices coopera...

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