Polaris Sportsman Touring 570 EPS 2018 Owner'S Manual Download Page 140

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CLUTCHING

ALTITUDE

SHIFT

WEIGHT

DRIVE

CLUTCH

SPRING

DRIVEN

CLUTCH

SPRING

HELIX*

Meters (Feet)

0-1800

(0-6000)

25-52G

PN 5632409

Black

PN 7043594

EBS Black

PN 7044505

EBS

PN 3235784

1800-3700

(6000-12000)

25-48

PN 5633217

Black

PN 7043594

Non-EBS

Red

PN 3234451

Non-EBS

PN 5132344

*EBS models require no helix/spring adjustment

SPORTSMAN 570 HD

Maximum Weight Capacity

485 lbs. (220 kg) (operator, cargo, accessories)

Dry Weight

677 lbs. (307 kg)

Fuel Capacity

4.5 gal. (17 l)

Engine Oil Capacity

2 qts. (1.9 l)

Coolant Capacity

2.7 qts. (2.5 l)

Rear Gearcase Oil Capacity

7.1 oz. (210 ml)

Demand Drive Fluid Capacity

9 oz. (265 ml)

Transmission Oil Capacity

32 oz. (948 ml)

Front Rack/Storage Box Capacity

90 lbs. (40.8 kg)

Rear Rack Capacity

180 lbs. (81.6 kg)

Receiver Hitch Tongue Capacity

120 lbs. (55 kg)*
*Rear rack capacity and tongue weight not to
exceed 180 lbs./81.6 kg

Hitch Towing Rating

1225 lbs. (557 kg)

Unbraked Trailer Towing Capacity*

1786 lbs. (810 kg)

Overall Length

83 in. (211 cm)

Overall Width

48 in. (122 cm)

Overall Height

48 in. (122 cm)

Wheelbase

50.5 in. (128.3 cm)

138

SPECIFICATIONS

Summary of Contents for Sportsman Touring 570 EPS 2018

Page 1: ...450 HO SPORTSMAN 450 HO EPS SPORTSMAN 450 HD SPORTSMAN 450 Utility Edition SPORTSMAN TOURING 570 SPORTSMAN TOURING 570 EPS SPORTSMAN TOURING 570 SP SPORTSMAN TOURING 570 EPS SPORTSMAN X2 570 EPS UTE 570 HD SPORTSMAN 6x6 570 Read this manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age ...

Page 2: ...er s manual on the next page If you cannot located this card or if it has been removed please call 1 800 342 3764 for assistance WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 3: ... Sportsman 570 HD Sportsman 570 Utility Edition Sportsman 570 Hunter Edition Sportsman 6x6 570 Sportsman 450 HO Sportsman 450 HO EPS Sportsman 450 HD 2x4 Sportsman 450 Utility Edition Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP Sportsman X2 570 EPS UTE 570 HD ...

Page 4: ... between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited The original instructions for this vehicle are in En...

Page 5: ...he world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Review the safety DVD that came with your vehicle POLARIS also recommends that all drivers take the ROHVA ...

Page 6: ...4 WELCOME ...

Page 7: ...ction 7 Safety 11 Features and Controls 27 Operation 59 Winch Guide 79 Emission Control Systems 91 Maintenance 93 Specifications 129 POLARIS Products 153 Troubleshooting 155 Warranty 159 Maintenance Log 167 5 ...

Page 8: ...6 ...

Page 9: ...h to the operator bystanders or person s inspecting or servicing the vehicle CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage CAUTION SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle IMPORTANT IMPORTANT provides key reminders during disassembly assembly and inspection of co...

Page 10: ...dy parts inside the vehicle at all times Always wear a helmet eye protection gloves long sleeve shirt long pants and over the ankle boots Never use this vehicle with drugs or alcohol as these conditions impair judgment and reduce operator reaction time Complete the New Operator Driving Procedures outlined in this manual Never allow a guest to operate this vehicle until the guest has completed the ...

Page 11: ...nition key can be duplicated only by ordering a POLARIS key blank using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost The manufacturer s label is located on the front right side of the vehicle behind the radiator Vehicle Model Number VIN q Frame VIN Engine Serial Number w Key Number 9 INTRODUCTION ...

Page 12: ...10 ...

Page 13: ...oursesm for a fee Call ATV Enrollment Express at 800 887 2887 or visit www atvsafety org If you purchased a POLARIS ATV outside the United States please contact your dealer or local law enforcement agencies for information about safety training A POLARIS ATV is an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area We strongly a...

Page 14: ...rea The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and or high load conditions for an extended period of time The use of certain windshield roof and or cab systems may contribute to this condition by restricting airflow Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying s...

Page 15: ...f goggles or use a shatterproof helmet face shield POLARIS recommends wearing approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean GLOVES Wear gloves for comfort and for protection from sun cold weather and other elements BOOTS Wear sturdy over the ankle boots for support and protection Never ride a POLARIS vehicle w...

Page 16: ...uest to operate this vehicle until the guest has reviewed the New Operator Driving Procedures outlined in this manual AGE RESTRICTIONS This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years of age or anyone without a valid driver s license The operator must be tall enough to sit with back against the seat both feet flat on the floor and both hands on the steering w...

Page 17: ...ated area Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing EXPOSURE TO EXHAUST Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short...

Page 18: ...sive speeds increases the operator s risk of losing control Always operate at a speed that s appropriate for the terrain the visibility and operating conditions and your skills and experience PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV If a person s feet are not firmly planted on t...

Page 19: ...described in this owner s manual See page 64 STALLING WHILE CLIMBING A HILL Stalling or rolling backwards while climbing a hill could cause a rollover Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light br...

Page 20: ...lined in this manual See page 64 Before shifting into reverse gear always check for obstacles or people behind the vehicle When it s safe to proceed back slowly OPERATING OVER OBSTACLES Improperly operating over obstacles could cause loss of control or rollover Before operating in a new area check for obstacles Avoid operating over large obstacles such as large rocks and fallen trees Always follow...

Page 21: ...GO LOADING Overloading the vehicle or carrying towing cargo improperly may cause changes in stability and handling which could cause loss of control or an accident Always follow the instructions in this owner s manual for carrying cargo Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a tra...

Page 22: ...e or without proper training This could result in an accident or rollover Always remove the ignition key when the vehicle is not in use EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed Modifications to your vehicle may negatively impact vehicle stability Failure of critical machine components may result from operation with any modifications e...

Page 23: ...at no charge The part number is printed on the label NO PASSENGER WARNING 1 UP MODELS The No Passenger warning q is located on the left hand side of the vehicle WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH DISCRETIONARY WARNING The Discretionary Warning w is located on the right side of the vehicle WARNING Never operate this ATV on HI...

Page 24: ... avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS GENERAL WARNING 2 UP MODELS WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGER...

Page 25: ...death Do not activate override while throttle is engaged Always apply throttle gradually while in reverse CAUTION Do not push switch to engage 4x4 AWD if the rear wheels are spinning This may cause severe drive shaft and clutch damage 4X4 AWD WARNING IF EQUIPPED WARNING Do not push switch to engage 4X4 AWD if the rear wheels are spinning This may cause severe drive shaft and clutch damage PASSENGE...

Page 26: ...ading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 7 0 psi 48 3 kPa Rear 7 0 psi 48 3 kPa Maximum weight capacity 575 lbs 261 kg NEVER exceed 50 MPH 80 km h when rear cargo loads are above 75 lbs 34 kg and or front cargo loads are above 37 lbs 17 kg TIRE PRESSURE LOAD WARNING TOURING WARNING Improper tire pressure or overloading can cause ...

Page 27: ...front cargo loads are 90 lbs 41 kg Lug nut torque values Steel rims 27 ft lbs 37 Nm Aluminum rims 30 ft lbs 41 Nm 1 4 Turn CLUTCH COVER WARNING WARNING Moving parts hazard under belt clutch guard To prevent serious injury do not operate vehicle with guard removed Do not modify engine or clutch Doing so can cause part failure possible imbalance and excessive engine RPM which can result in serious i...

Page 28: ...WARNING FRONT X2 WARNING DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow hooks or hitch Maximum combined Front Rack and Container Load 90 lbs 41 kg BOX WARNING X2 WARNING Remove flammable material containers from box before filling WARNING Passengers can be thrown off This can cause serious injury or death Never carry passengers ...

Page 29: ...s the override button WARNING Pressing the override button while the throttle is open can cause loss of control which may result in serious injury or death Always release the throttle before pressing the override button The reverse override button also acts as a MODE button when held down for approximately one half second See the instrument cluster information beginning on page 42 TIP The override...

Page 30: ...ition before attempting to start the engine The engine will not start or run when the switch is off Both the main switch and the engine stop switch will shut off all electrical power to the vehicle including lights MAIN KEY SWITCH Use the main key switch to start the engine HEADLIGHT SWITCH Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam T...

Page 31: ...equipment can be used LIGHTS OFF The lights are off Electrical circuits are on Electrical equipment can be used START Turn the key to the START position to engage the electric starter See page 63 for starting procedures DRIVE MODE AWD SWITCH The drive mode switch controls the All Wheel Drive AWD 4X4 system Use this switch to engage AWD 4X4 or 2X4 The vehicle automatically engages 4X4 when operatin...

Page 32: ...the lever for free movement and return before starting the engine Also check occasionally during operation Modifications to the electronic throttle control could result in failure to perform as designed which could result in an accident Do not attempt to modify the throttle control system or replace it with any after market throttle mechanisms Engine speed and vehicle movement are controlled by pr...

Page 33: ... to apply the front and rear brakes These brakes are hydraulically activated disc type brakes that are activated by only one lever Always test brake lever travel and master cylinder fluid level before riding When squeezed the lever should feel firm Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be corrected before riding Contact your POLARIS deale...

Page 34: ...ailure which could result in an accident After opening a bottle of brake fluid always discard any unused portion Check the brake fluid in the master cylinder before each ride 1 Position the ATV on a level surface 2 Position the handlebars so the master cylinder q is level 3 View the brake fluid level through the indicator window w on the top of the master cylinder The eye will appear dark when the...

Page 35: ...ING Operating the ATV while the parking brake is engaged could result in an accident or fire Always check to be sure the parking brake is disengaged before operating The parking brake may relax if left on for a long period of time Always block the wheels to prevent rolling Always block the wheels on the downhill side of the ATV if leaving it parked on a hill Another option is to park the ATV in a ...

Page 36: ...foot brake is located on the inside of the right footrest Operate this brake with your right foot If the rear wheels slide while using the auxiliary brake reduce brake pedal pressure to brake the rear wheels without skidding BRAKE FLUID LEVEL Check the brake fluid level frequently for the auxiliary brake system The reservoir is located under the front storage box Maintain the fluid level between t...

Page 37: ...ngine stopped and outdoors or in a well ventilated area Refuel on a level surface Remove the fuel tank cap to add fuel to the fuel tank Use either leaded or unleaded gasoline with a minimum pump octane number of 87 R M 2 octane Do not use fuel with ethanol content greater than 10 percent such as E 85 fuel PASSENGER SEAT BACKREST TOURING The passenger backrest can be adjusted vertically 1 Unzip the...

Page 38: ...tch making sure it locks into one of the three operating positions TIP The backrest must be moved out of the lowest position before it can be secured in the upright position The lowest position is for seat storage only Do not leave the backrest in the lowest position Always adjust the backrest to one of the three operating positions 6 Lower the operator backrest to create the passenger seat Two re...

Page 39: ...ant Bottle Cap e Electrical Fuse Relay w Radiator Cap r Battery FRONT RACK If your model is equipped with front compartment storage unlock both latches on each side and remove the cover to gain access 37 FEATURES AND CONTROLS ...

Page 40: ...ument cluster display will be visible When in 4X4 the demand drive unit will automatically engage any time the rear wheels lose traction When the rear wheels regain traction the demand drive unit will automatically disengage There is no limit to the length of time the vehicle may remain in 4X4 The vehicle automatically engages 4X4 when operating in reverse if the switch is set to either 4X4 positi...

Page 41: ...Always switch to 4X4 or ADC 4X4 while the rear wheels have traction or are at rest ACTIVE DESCENT CONTROL ADC SYSTEM The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill ENGAGING ACTIVE DESCENT CONTROL The ADC system will automatically engage when all four of the following con...

Page 42: ...mage Always switch to AWD or ADC AWD if equipped while the rear wheels have traction or are at rest AWD MODE Move the momentary switch to the right to engage AWD 4X4 AWD will engage when engine speed slows to below 3100 RPM The gauge will display AWD There is no limit to the length of time the vehicle may remain in AWD The vehicle automatically engages AWD when operating in reverse if the switch i...

Page 43: ...nds a hill or incline Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill ENGAGING ACTIVE DESCENT CONTROL The ADC system will automatically engage when all four of the following conditions occur The 4X4 switch must be in the ADC 4X4 position Vehicle speed must be 15 MPH 25 km h or less The throttle must be closed throttle lever released The transmission must be in gear high...

Page 44: ...ter programmable service hour interval ground speed or engine RPM e Display Area 1 This area displays engine RPM ground speed or coolant temperature r Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel immediately t Service Indicator A flashing wrench s...

Page 45: ...f for up to 5 minutes e Engine Hot This lamp illuminates to indicate an overheated engine If the indicator flashes a severe overheating condition exists r Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position t Helmet Seat Belt This lamp flashes for several seconds when the key is turned to the ON position The lamp is a reminder to wear helmet...

Page 46: ...DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 q Speed Engine Temperature RPM Ambient Temperature Optional 44 FEATURES AND CONTROLS ...

Page 47: ... Toggle the Up Down buttons to change the information displayed in Area 2 w Odometer Engine Temperature Trip 1 Ambient Temperature Optional Trip 2 RPM Voltage Speed Engine Hours Service Hours 45 FEATURES AND CONTROLS ...

Page 48: ...he MODE button to enter the Options Menu OPTIONS MENU NOTES Diagnostic Codes Only if fault codes are present or stored Units Distance Units Temp Clock Backlight Color Backlight Level Service Hours Exit Menu 46 FEATURES AND CONTROLS ...

Page 49: ...the image shown above q Press the MODE button w Toggle the Up Down Buttons to change the units MPH or KPH e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exit the Options Menu the user can select Exit Menu function from Options Menu can hold Mode Button and exit out of Options Menu or not press any button for 10 seconds which will...

Page 50: ... the image shown above q Press the MODE button w Toggle the Up Down Buttons to change the units F or C e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exit the Options Menu the user can select Exit Menu function from Options Menu can hold Mode Button and exit out of Options Menu or not press any button for 10 seconds which will ex...

Page 51: ... displayed Press the mode button which will set the unit r Toggle the Up Down Buttons to change the units Cycles Hours t With the correct unit displayed Press the mode button which will set the unit y Toggle the Up Down Buttons to change the units Cycles 10s of Minutes u With the correct unit displayed Press the mode button which will set the unit i Toggle the Up Down Buttons to change the units C...

Page 52: ...g first menu item 2 Select Backlight Color from the Options Menu by pressing the MODE button Reference the image shown above q Press the MODE button w Toggle the Up Down Buttons to change the units Blue or Red e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exit the Options Menu the user can select Exit Menu function from Options ...

Page 53: ...own above q Press the MODE button w Toggle the Up Down Buttons to change the units Increase or De crease Level e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exit the Options Menu the user can select Exit Menu function from Options Menu can hold Mode Button and exit out of Options Menu or not press any button for 10 seconds which...

Page 54: ...ns to change the units 0 5 10 95 100 e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu NOTE To reset service hours after they have counted down to 0 0 reselect the existing setpoint or select a new service hour value 3 To exit the Options Menu the user can select Exit Menu function from Options Menu can hold Mode Button and exit out of O...

Page 55: ...hrough Code s NOTE This option will only be available if a fault code was set or is active during the current ignition key on cycle Turning off the ignition will clear any save fault codes from the gauge Reference the image shown above q Area A will Display FMI XX w Area B will Display SPN XXXXXX e Clock Area will Display Count XXX 3 To exit the Options Menu the user can select Exit Menu function ...

Page 56: ...age DIAGNOSTIC CODES COMPONENT CONDITION SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 51 4 Engine Temperature Sensor Voltage Too High 110 3 Voltage Too Low 110 4 Temperature Too High 110 16 Engine Overheat Shutdown 110 0 Intake Air Temperature Sensor Voltage Too High 105 3 Voltage Too Low 105 4 Manifold Absolute Pressure Sensor Voltage Too High 102 3 Voltage Too Low 102 4...

Page 57: ...iver Circuit Short to B 1269 3 Fuel Pump Driver Circuit Driver Circuit Open Grounded 1347 5 Driver Circuit Short to B 1347 3 Driver Circuit Grounded 1347 4 Fan Relay Driver Circuit Driver Circuit Open Grounded 1071 5 Driver Circuit Short to B 1071 3 Driver Circuit Grounded 1071 4 Idle Air Control Driver Circuit Open Grounded 634 5 Driver Circuit Short to B 634 3 Driver Circuit Grounded 634 4 Posit...

Page 58: ... Circuit Short to B 520207 3 Driver Circuit Grounded 520207 4 System Power Voltage Too High 168 3 Voltage Too Low 168 4 Throttle Safety Signal Voltage Too High 520194 3 Voltage Too Low 520194 4 Signal Out of Range 520194 2 Throttle Stuck 520194 7 Active Descent Control System Driver Circuit Open Grounded 520203 5 Driver Circuit Short to B 520203 3 Driver Circuit Grounded 520203 4 Idle Speed Speed ...

Page 59: ...rmal Or Shorted To High Source 168 3 Voltage Below Normal Or Shorted To Low Source 168 4 Engine Speed Data Valid But Above Normal Operational Range Most Severe Level 190 0 Data Erratic Intermittent Or Incorrect 190 2 Received Network Data In Error 190 19 ECU Memory Bad Intelligent Device Or Component 628 12 Out Of Calibration 628 13 Calibration Out Of Calibration 630 13 Steering Over Current Shut ...

Page 60: ... 16 EPAS Communications Receive Data Error Data Erratic Intermittent Or Incorrect 520226 2 Condition Exists 520226 31 Position Encoder Error Root Cause Not Known 520228 11 Bad Intelligent Device Or Component 520228 12 Condition Exists 520228 31 EPAS Software Error Bad Intelligent Device Or Component 520229 12 Condition Exists 520229 31 EPAS Power Save Condition Condition Exists 520231 31 EPS SEPIC...

Page 61: ... No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following procedures carefully NOTICE Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate a...

Page 62: ...ge both the oil and the filter at 25 hours or one month 9 Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter BRAKE SYSTEM BREAK IN Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors PVT BREAK IN CLUTCHES BELT A proper bre...

Page 63: ...ry Steering Ensure free operation Tires Inspect condition and pressure page 106 Wheels fasteners Inspect ensure fastener tightness Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels page 153 Coolant level Ensure proper level page 103 Coolant hoses Inspect for leaks Throttle Ensure proper operation page 30 Indicator lights switches Ensure operation page 43 Engine ...

Page 64: ...Never operate at excessive speeds Never attempt wheelies jumps or other stunts Keep both hands on the steering wheel during operation 9 Never consume alcohol or drugs before or while operating this vehicle 10 Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure 11 Never operate a damaged vehicle After any rollover or accident have a qualified servic...

Page 65: ...lock will prevent the engine from starting if the transmission is in gear and the brake is not engaged 4 Sit on the vehicle and move the engine stop switch to RUN TIP Do not press the throttle while starting the engine 5 Turn the ignition key past the ON position to engage the starter Activate the starter for a maximum of five seconds releasing the key when the engine starts 6 If the engine does n...

Page 66: ...EHICLE Both rear wheels drive equally at all times This means that the outside wheel must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly 1 Slow down 2 Never turn quickly when carrying cargo 3 Steer in the direction of the turn 4 Keep both feet on the footrests 5 Lean your upper body to the inside of the turn while supporting your weight...

Page 67: ...ght uphill Start the engine with the transmission still in forward 8 Release the parking brake and proceed slowly controlling speed with the brake lever until the vehicle is on more level ground DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel or during freezing weather follow these precautions 1 Do not operate on excessively rough slippery or lo...

Page 68: ... not thoroughly inspected after operation in water Perform the services outlined in the maintenance chart See page 86 The following areas need special attention engine oil transmission oil demand drive fluid and all grease fittings If the vehicle tips or overturns in water or if the engine stops during or after operating in water service is required before starting the engine Your POLARIS dealer c...

Page 69: ...ot make sudden turns or stops Do not make sudden throttle changes DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Look ahead and learn to read the terrain Be constantly alert for hazards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain No...

Page 70: ... Models 4 Always check the terrain carefully before ascending any hill 5 Never climb hills with excessively slippery or loose surfaces 6 Keep both feet on the footrests 7 Shift body weight uphill A passenger should also shift body weight uphill 8 Proceed at a steady rate of speed and throttle opening Opening the throttle suddenly could cause the ATV to flip over backwards 9 Never go over the top o...

Page 71: ...ill 4 Always descend a hill with the transmission in forward gear Do not descend a hill with the transmission in neutral 5 Slow down Never travel down a hill at high speed 6 Drive straight downhill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side 7 Shift body weight uphill A passenger should also shift body weight uphill 8 Apply the brakes slightly ...

Page 72: ...utely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Lean into the hill transferring your upper body weight toward the hill while keeping your feet on the footrests 4 If the vehicle begins to tip quickly turn the front wheel downhill if possible or dismount on the uphill side immediately 70 OPERATION ...

Page 73: ... Use the override with caution as rearward vehicle speed is greatly increased Do not operate at wide open throttle Operate the throttle just enough to maintain a desired speed NOTICE Excessive throttle operation while in the speed limit mode may cause fuel to build in the exhaust resulting in engine popping and or engine damage PARKING ON AN INCLINE Avoid parking on an incline if possible If it s ...

Page 74: ...aking 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls TIP If the throttle pedal and brake pedal are applied simultaneously engine power may be limited PARKING THE VEHICLE 1 Stop the vehicle on a level surface When parking inside a garage or other structure be sure that the structure is well ventilated and that the...

Page 75: ...stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your...

Page 76: ...e headlight beam with cargo 7 Use low forward gear when hauling or towing heavy cargo 8 Always operate the vehicle with extreme caution whenever hauling or towing loads Balance handling and control may be affected TOWING LOADS Always attach a towed load to the hitch point Remove the hitch from the ATV when not towing a trailer If towing a load reduce rear rack cargo weight by the amount of tongue ...

Page 77: ... NA Maximum Vertical Hitch Weight NA 450 Utility Edition 570 Utility Edition Maximum Towed Load Level Ground 850 lbs 386 kg Maximum Vertical Hitch Weight 85 lbs 39 kg 570 SP 570 Touring SP Maximum Towed Load Level Ground NA 150 lbs 68 kg Maximum Vertical Hitch Weight NA 1500 lbs 680 kg 570 HD Maximum Towed Load Level Ground NA Maximum Vertical Hitch Weight NA 570 UTE Maximum Towed Load Level Groun...

Page 78: ...ht is placed toward the rear of the cargo box the load may dump unexpectedly and cause serious injury When loading cargo always position the weight as far forward and as low as possible 5 Pull the cargo box release leverq upward 6 Lift the front of the cargo box and dump the cargo 7 Lower the cargo box and make sure the release latch is secured WARNING To prevent a crushing injury to hands and fin...

Page 79: ...t the transmission into neutral for better mobility and to prevent damage to the belt Always attach the tow cable to the front tow loop of the disabled vehicle A rider must be on board to steer the disabled vehicle while towing TRAILERING YOUR VEHICLE UTILITY EDITION ONLY Follow these procedures when transporting the vehicle 1 Stop the engine 2 Place the transmission in PARK 3 Secure the fuel cap ...

Page 80: ...78 ...

Page 81: ...e winch winch cable and load clear of people especially children and distractions while operating the winch 8 Always turn the vehicle ignition power OFF when it and the winch are not being used 9 Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times The friction provided by this wrapped cable allows the drum to pull on the winch cable and move...

Page 82: ...f wearing heavy gloves 18 Never release the clutch on the winch when the winch cable is under load 19 Never use the winch for lifting or transporting people 20 Never use the winch to hoist or suspend a vertical load 21 Never immerse or submerse your winch in water Your dealer can provide service on your winch if this occurs 22 Always inspect your winch and winch cable before each use 23 Never winc...

Page 83: ... strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to help when this happens 1 Always inspect the vehicle winch winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use Pay particular attention to ...

Page 84: ...ble No Yes TIP A tow strap is NOT intended to stretch A recovery strap is designed to stretch WARNING Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks This can result in SEVERE INJURY or DEATH See the Shock Loading section on page 88 Never hook the winch cable back onto itself This will damage the winch cable and may result in winc...

Page 85: ...ch operation Sharp cables and chains can damage and even kill trees Please remember to TreadLightly treadlightly org Before operating the winch be sure that the safety latch on the winch cable hook is fully seated when the load is attached Never operate your winch with a damaged hook or latch Always replace damaged parts before using the winch Yes No 5 Never remove the hook strap from the hook 6 R...

Page 86: ...n top of the mid point of the winch cable length that is spooled out c On a long pull it may be necessary to stop winching so that the damper can be repositioned to the new mid point of the winch cable Always release the tension on the winch cable before repositioning the damper d Avoid being directly in line with the winch cable whenever possible Also never permit others to stand near or in line ...

Page 87: ...lowest gear available on the stuck vehicle h Slowly and carefully apply vehicle throttle and winch together to free the vehicle i Stop winching as soon as the stuck vehicle is able to propel itself without the help of the winch j Detach the winch cable hook k Rewind the winch cable evenly back onto the winch drum following the instructions in this manual 12 Never attempt to winch another stuck veh...

Page 88: ...that is unevenly bunched up in one area c Re engage the winch clutch d Have an assistant pull the winch cable tightly with about 100 lbs 45 kg of tension using the hook strap e Slowly winch the cable in while your assistant moves the end of the winch cable back and forth horizontally to evenly distribute the winch cable on the drum f Doing this reduces the chances of the winch cable wedging itself...

Page 89: ... already been permanently and severely damaged Promptly discontinue use of a winch cable in this condition A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it may look usable the cable has been permanently and severely damaged It can no longer transmit the load that it could prior to kinking Promptly discontinue use of a winch cable in this condit...

Page 90: ...xtra load on the winch winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of the cable even when towing at slow speeds Towing from a winch also positions the towing force high on the vehicle This can cause instability of the vehicle and possibly lead to an...

Page 91: ...he winch 4 For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer 5 Some winch models use wire rope as the winch cable Other winches use a specially designed synthetic rope as the winch cable 6 Never replace a synthetic rope winch cable with a consumer grade polymer rope such as can be purchased in a...

Page 92: ...90 ...

Page 93: ...nkcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design An electronic fuel injection EFI system controls fuel delivery The engine and EFI components are set at the factory for optimal performance and are not adjustable The emissions ...

Page 94: ...92 ...

Page 95: ...entified in this owner s manual Careful periodic maintenance will help keep your vehicle in safe reliable condition Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts may be used for emissions related service Record maintenance and service in the Maintenan...

Page 96: ...U Perform these procedures more often for vehicles subjected to severe use D Have an authorized Polaris dealer or other qualified person perform these services WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death Have an authorized POLARIS dealer or other qualified person perform these services Perform all services at wh...

Page 97: ... Oil Change 25 H 1 M Break in oil and filter change XU Demand Drive Fluid 25 H 1 M 250 400 Break in fluid level check XU Rear Gearcase Oil 25 H 1 M 250 400 Break in fluid level check XU Transmission Fluid 25 H 1 M 250 400 Break in fluid level check XU General Lubrication 50 H 3 M 500 800 Lubricate all fittings pivots cables etc Shift Linkage 50 H 3 M 500 800 Inspect D Steering 50 H 6 M 500 800 Lub...

Page 98: ...cer 100 H 12 M 1000 1600 Inspect XU Spark Plug 100 H 12 M 600 1000 Inspect replace as needed XU Wiring 100 H 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc D Clutches Drive Driven 100 H 12 M 1000 1600 Inspect clean replace worn parts D Front Wheel Bearings 100 H 12 M 1000 1600 Inspect replace as needed D Brake Fluid 200 H 24 M 2000...

Page 99: ...om of fill hole threads Demand Drive Front Gearcase Demand Drive 9 oz 265 ml Maintain level at bottom of fill hole threads Front Prop Shaft U Joint Grease Grease fittings 3 pumps maximum every 500 miles before long periods of storage or after pressure washing or submerging ENGINE OIL Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart Always use the recommen...

Page 100: ...ix oil brands OIL LEVEL Check the oil level when the engine is cold Never check the oil with the engine running 1 Position the vehicle on a level surface 2 Access the oil dipstick and fill tube from the left side of the ATV q Remove the dipstick Wipe it dry with a clean cloth 3 Reinstall and tighten the dipstick 4 Remove the dipstick and check the oil level 5 Add the recommended fluid as needed Ma...

Page 101: ...6 Remove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 7 Install a new sealing washer on the drain plug The sealing surfaces on drain plug and crankcase should be clean and free of burrs nicks or scratches 8 Reinstall the drain plug Torque to specification 9 Remove the oil filter cover plate by loosening the three scre...

Page 102: ...perly TRANSMISSION OIL Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart See the Fluid Recommendation table for capacities and plug torques Maintain the oil level at the bottom of the fill plug hole w The fill plug is located on the right side of the ATV behind the footwell The drain plug q is located on the bottom rear side of the gearcase OI...

Page 103: ... dealer or other qualified service facility for service Use the recommended fluid Use of other fluids may result in improper operation of components Maintain the fluid level at the bottom of the fill hole threads The fill plug is located on the right side of the demand drive unit The drain plug is located on the bottom right side of the unit FLUID CHECK 1 Position the vehicle on a level surface Re...

Page 104: ...sition the vehicle on a level surface 2 Remove the fill plug q Check the oil level 3 Add the recommended oil as needed to bring the level to the bottom of the fill hole threads Do not overfill 4 Reinstall the fill plug Torque to specification OIL CHANGE 1 Position the vehicle on a level surface 2 Place a drain pan under the drain holew 3 Remove the drain plug Allow the oil to drain completely 4 Cl...

Page 105: ...s the system is purging itself of trapped air Check the coolant level and maintain as recommended by adding coolant to the recovery bottle POLARIS recommends the use of POLARIS Antifreeze 50 50 Premix This antifreeze is already premixed and ready to use Do not dilute with water See page 153 for the part numbers of POLARIS products RECOVERY BOTTLE COOLANT The recovery bottle fluid level can be view...

Page 106: ...nd the diaphragm should be replaced To ensure proper diaphragm operation always fill the reservoir as needed whenever the cover is loosened or removed Do not overfill WARNING An over full master cylinder may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill The following checks are recommended to keep the b...

Page 107: ...ge of the seat near the opposite rear corner 4 Pull upward abruptly to disengage the under seat fasteners 5 Remove the seat SIDE PANEL REMOVAL To remove the side panel do the following 1 Remove the seat 2 Use a flat screwdriver to remove the plastic rivets securing the side panel 3 Grasp the rear of the side panel near the rear cab With a firm motion pull the side panel outward to disengage the si...

Page 108: ...o the frame TIRES WARNING Operating your ATV with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle Always use original equipment size and type when replacing tires...

Page 109: ...ate the side of the vehicle by placing a suitable stand under the foot rest frame 6 Remove the wheel nuts 7 Remove the wheel WHEEL INSTALLATION 1 Place the transmission in PARK 2 Lock the parking brake 3 Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation 4 Install the wheel nuts and finger tighten them 5 Lower the vehi...

Page 110: ...ility Use the following procedure to check the toe alignment of the vehicle The recommended toe alignment is 1 4 1 2 inch 6 12 mm 1 Position the vehicle on a level surface 2 Place the handlebars in a straight ahead position 3 Tie a length of string between two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use...

Page 111: ...t of the hoses 3 Inspect the valve for debris Blow gently through the valve to check for clogging Replace a damaged or clogged valve 4 Check the hoses for cracks deterioration abrasion or leaks Replace as needed 5 Reinstall the valve and hose clamps NOTICE Operation of your vehicle without a breather valve can cause engine damage Always reinstall the breather valve after removing it for service FU...

Page 112: ...UTION Hot components can cause burns to skin Allow lamps to cool before servicing 1 570 SP Models Remove the seven 7 headlight pod screws Pull the pod cover forward All Other Models Remove the two screws on the lower front corners of the headlight pod Remove the screw from the rear of the pod Lift the pod slightly while depressing the tabs at the rear of the pod Lift the pod cover and disconnect t...

Page 113: ...n the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense part of the headlight beam should be 2 in 5 cm below the mark on the wallw Include rider weight on the seat when measuring 5 570 SP Models The adjustment screw is located on the right side of the headlight pod To adjust the beam loosen the screw Adjust the headlamp to the desired position then tighten the ...

Page 114: ...DLIGHT HOUSING REPLACEMENT 570 570 EPS 2X4 1 Remove the two screws on the lower front corners of the headlight pod 2 Lift the pod slightly while depressing the tabs at the rear of the pod 3 Lift the pod cover and disconnect the speedometer harnesses from the speedometer 4 Unplug the headlamp from the wiring harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 ...

Page 115: ...ht assembly 2 Turn the lamp counter clockwise to remove it 3 Apply dielectric grease to the socket and install the new lamp 4 Reinstall the harness connector 5 Test the light for proper operation X2 1 Open the tailgate 2 Remove the two screws near the tailgate latch 3 Grasp the entire taillight assembly and pull it away from the vehicle 4 Remove the harness connector from the back of the light ass...

Page 116: ...hen removing a spark plug for inspection 1 Rotate the spark plug cap 1 4 turn and pull it off the spark plug 2 Rotate the spark plug counter clockwise to remove it 3 Reverse the procedure for spark plug installation Torque to specification NORMAL PLUG The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the...

Page 117: ...ain plug Make sure the E ring is on the drain plug and reinstall the drain plug NOTICE Serious damage could occur if the air box drain plug is not reinstalled and tightened properly 3 Remove the spark plugs 4 Turn the engine over several times using the electric start 5 Dry the spark plugs Reinstall the plugs or install new plugs 6 Attempt to start the engine If necessary repeat the drying procedu...

Page 118: ...esult from contact with the exhaust components Allow components to cool sufficiently before proceeding Never operate without the spark arrester Periodically clean the spark arrester to remove accumulated carbon 1 Place the transmission in PARK 2 Remove the arrester retaining bolt and nut 3 Remove the arrester from the end of the muffler 4 Use non synthetic brush to clean the arrester screen A synt...

Page 119: ...and vehicle torque requirements As engine speed increases the force exerted on the movable drive sheave by the flyweights also increases This in turn increases the amount of pinch applied to the drive belt Similarly if the engine speed decreases the amount of centrifugal force decreases reducing the amount of belt pinch On POLARIS ATVs the approximate gear ratio difference between high and low ran...

Page 120: ...D HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 7 MPH 11 km h Low Towing heavy loads Low Operating in rough terrain swamps mountains etc Low Operating at speeds greater than 7 MPH 11 km h High 118 MAINTENANCE ...

Page 121: ... dealer can provide BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last Your ATV is equipped with a sealed battery which requires little maintenance POLARIS does not recom...

Page 122: ...e the battery in the battery holder 3 Coat the terminals with dielectric grease or petroleum jelly 4 Secure the battery hold down strap 5 Connect and tighten the red positive cable first 6 Connect and tighten the black negative cable last 7 Verify that cables are properly routed Cables should be safely tucked away at the front and rear of the battery 8 Close and secure the front box and cover BATT...

Page 123: ...e follow all instructions carefully 1 The battery should be disconnected from a load or charger for at least two hours before checking voltage Check the battery voltage with a voltmeter or multimeter A fully charged battery will register 12 8 V or higher 2 If the voltage is less than 12 8 volts recharge the battery at 1 2 amps or less until battery voltage is 12 8 or greater 3 When using an automa...

Page 124: ...S The handlebars can be adjusted for rider preference WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and serious injury or death Follow the adjustment procedures exactly or see your POLARIS dealer for service 1 Remove the upper headlight pod 2 Loosen th...

Page 125: ...run for a while to evaporate any water that may have entered the engine or exhaust system WASHING TIPS Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratc...

Page 126: ... Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack Storage Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Receiver Hitch Tongue Capacity 120 lbs 54 kg Rear rack capacity and tongue weight not to exceed 180 lbs 81 6 kg ...

Page 127: ...m ECU Idle RPM 1200 50 Spark Plug Type Gap 5923 0 92 1 08 mm Lubrication System Wet Sump Driving System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmission H L N R P Gear Reduction Low 23 91 1 Gear Reduction Reverse 21 74 1 Gear Reduction High 12 79 1 Drive Ratio Front 3 818 1 Drive ...

Page 128: ...an Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the entire fuel del...

Page 129: ...ill drain from the spark plug cavities into the hole at the front of the cylinder head and appear to be an oil leak 3 Reinstall the spark plugs Torque to specification 4 Apply dielectric grease to the inside of each spark plug cap Do not reinstall the cap onto the plug at this step 5 Turn the engine over several times Oil will be forced in and around the piston rings and ring lands coating the cyl...

Page 130: ...n in PARK 3 Lock the parking brake 4 Secure the fuel cap oil cap and seats 5 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front A arm bolt pockets racks or handlebars 6 Remove the key to prevent loss during transporting 128 MAINTENANCE ...

Page 131: ...age Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Receiver Hitch Tongue Capacity 120 lbs 54 kg Rear rack capacity and tongue weight not to exceed 180 lbs 81 6 kg Hitch Towing Rating 1225 lbs 555 7 kg Unbraked Trailer Towing Capacity 1786 lbs 810 kg Overall Length 83 in 211 cm Overall Width 48 in 122 cm Overall Height 46 in 117 cm Wheelbase 50 5 in 128 3 cm Ground Clearance 10 in 2...

Page 132: ...Transmission H L N R P Gear Reduction Low 23 91 1 Gear Reduction Reverse 21 74 1 Gear Reduction High 12 79 1 Drive Ratio Front 3 818 1 Drive Ratio Rear 3 7 1 Tires Pressure Front 24x8 12 7 psi 48 3 kPa Tires Pressure Rear 24x10 12 7 psi 48 3 kPa Brakes Front Rear Single Control Hydraulic Disc Brakes Auxiliary Foot Activated Hydraulic Disc Brake Parking Hydraulic lock all wheel Headlight 1 Single B...

Page 133: ... Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack Storage Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Receiver Hitch Tongue Capacity 120 lbs 54 kg Rear rack capacity and tongue weight not to exceed 180 lbs 81 6 kg Hitch Towing Rating 1225 lbs 555 7 kg Unbraked Trailer Towing ...

Page 134: ...ont Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmission H L N R P Gear Reduction Low 23 91 1 Gear Reduction Reverse 21 74 1 Gear Reduction High 12 79 1 Drive Ratio Front 3 818 1 Drive Ratio Rear 3 7 1 Tires Pressure Front 24x8 12 7 psi 48 3 kPa Tires Pressure Rear 24x10 12 7 psi 48 3 kPa Brakes Front Rear Single Control Hydraulic Disc Br...

Page 135: ...erator cargo accessories Dry Weight 721 lbs 327 kg Fuel Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack Storage Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Receiver Hitch Tongue Capacity 120 lbs 54 kg Rear rack ca...

Page 136: ... Stroke 93 mm x 73 6 mm Alternator Output 660 W 7000 RPM Compression Ratio 10 1 Starting System Electric Ignition System ECU Idle RPM 1200 50 Spark Plug Type Gap 5923 0 92 1 08 mm Lubrication System Wet Sump Driving System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmission H L N R P...

Page 137: ...NG ALTITUDE SHIFT WEIGHT DRIVE CLUTCH SPRING DRIVEN CLUTCH SPRING Meters Feet 0 1800 0 6000 25 48 PN 5633217 Red Blue PN 7043372 Black PN 7041782 1800 3700 6000 12000 28 36 PN 5633115 Blue Red PN 7043199 Black PN 7041782 SPORTSMAN 570 570 EPS 570 SP SPORTSMAN 570 570 EPS 570 SP Maximum Weight Capacity 485 lbs 220 kg operator cargo accessories Dry Weight 570 677 lbs 307 kg 570 EPS 690 lbs 313 kg 57...

Page 138: ...h Maximum Towed Load Level Ground 850 lbs 386 kg Front Maximum Vertical Hitch Weight 85 lbs 39 kg Overall Length 83 in 211 cm Overall Width 48 in 122 cm Overall Height 48 in 122 cm Wheelbase 50 5 in 128 3 cm Ground Clearance 11 in 28 cm 570 570 EPS 12 in 30 5 cm 570 SP Minimum Turning Radius 65 in 165 cm unloaded Engine Dual overhead cam 4 valve 4 stroke single cylinder Displacement 567 cc Bore x ...

Page 139: ... 570 570 EPS 3 25 1 570 SP Drive Ratio Rear 3 7 1 Tires Pressure Front 25x8 12 7 psi 48 3 kPa 570 570 EPS 26x8 14 7 psi 48 3 kPa 570 SP Tires Pressure Rear 25x10 12 7 psi 48 3 kPa 570 25x11 12 7 psi 48 3 kPa 570 EPS LE 26x10 14 7 psi 48 3 kPa 570 SP 26x11 14 7 psi 48 3 kPa 570 SP LE Brakes Front Rear Single Control Hydraulic Disc Brakes Auxiliary Foot Activated Hydraulic Disc Brake Parking Hydraul...

Page 140: ...677 lbs 307 kg Fuel Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack Storage Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Receiver Hitch Tongue Capacity 120 lbs 55 kg Rear rack capacity and tongue weight not to exce...

Page 141: ... System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmission H L N R P Gear Reduction Low 23 91 1 Gear Reduction Reverse 21 74 1 Gear Reduction Forward 9 75 1 Drive Ratio Front 3 82 1 Tires Pressure Front 25x8 12 7 psi 48 3 kPa Tires Pressure Rear 25x10 12 7 psi 48 3 kPa Brakes Front ...

Page 142: ...4 EBS models require no helix spring adjustment SPORTSMAN 570 UTILITY EDITION SPORTSMAN 570 UTILITY EDITION Maximum Weight Capacity 485 lbs 220 kg operator cargo accessories Dry Weight 755 lbs 342 kg Fuel Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 ...

Page 143: ...r Displacement 567 cc Bore x Stroke 99mm x 73 6mm Alternator Output 560 W 7000 RPM Compression Ratio 10 1 Starting System Electric Ignition System ECU Idle RPM 1200 50 Spark Plug Type Gap MR7F 0 7 0 8 mm Lubrication System Wet Sump Driving System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm trave...

Page 144: ...LTITUDE SHIFT WEIGHT DRIVE CLUTCH SPRING DRIVEN CLUTCH SPRING HELIX Meters Feet 0 1800 0 6000 25 52G PN 5632409 Black PN 7043594 EBS Black PN 7044505 EBS PN 3235784 1800 3700 6000 12000 25 48 PN 5633217 Black PN 7043594 Non EBS Red PN 3234451 Non EBS PN 5132344 EBS models require no helix spring adjustment SPORTSMAN TOURING 570 570 EPS 570 SP SPORTSMAN TOURING 570 570 EPS 570 SP Maximum Weight Cap...

Page 145: ... kg 570 SP Unbraked Trailer Towing Capacity 1786 lbs 810 kg Front Hitch Maximum Towed Load Level Ground 850 lbs 386 kg Front Maximum Vertical Hitch Weight 85 lbs 39 kg Overall Length 86 in 218 4 cm Overall Width 48 in 122 cm Overall Height 48 in 122 cm Wheelbase 56 in 142 2 cm Ground Clearance 11 in 28 cm 570 570 EPS 12 in 30 5 cm 570 SP Minimum Turning Radius 82 in 208 3 cm unloaded Engine Dual o...

Page 146: ...9 75 1 Drive Ratio Front 3 82 1 570 570 EPS 3 25 1 570 SP Drive Ratio Rear 3 7 1 Tires Pressure Front 25x8 12 7 psi 48 3 kPa 570 570 EPS 26x8 14 7 psi 48 3 kPa 570 SP Tires Pressure Rear 25x10 12 7 psi 48 3 kPa 570 25x11 12 7 psi 48 3 kPa 570 EPS LE 26x10 14 7 psi 48 3 kPa 570 SP 26x11 14 7 psi 48 3 kPa 570 SP LE Brakes Front Rear Single Control Hydraulic Disc Brakes Auxiliary Foot Activated Hydra...

Page 147: ...ry Weight 760 lbs 345 kg Fuel Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack Storage Box Capacity 90 lbs 40 8 kg Rear Rack Capacity 180 lbs 81 6 kg Hitch Tongue Weight 120 lbs 55 kg Rear rack capacity and tongue weight not to excee...

Page 148: ...ng System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmission H L N R P Gear Reduction Low 23 91 1 Gear Reduction Reverse 21 74 1 Gear Reduction Forward 9 75 1 Drive Ratio Front 3 82 1 Tires Pressure Front 25x8 12 7 psi 48 3 kPa Tires Pressure Rear 25x11 12 7 psi 48 3 kPa Brakes Fron...

Page 149: ...234451 Non EBS PN 5132344 EBS models require no helix spring adjustment UTE 570 UTE 570 Maximum Weight Capacity 705 lbs 320 kg operator cargo accessories Dry Weight 780 lbs 354 kg Fuel Capacity 4 5 gal 17 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Rear Gearcase Oil Capacity 7 1 oz 210 ml Demand Drive Fluid Capacity 9 oz 265 ml Transmission Oil Capacity 32 oz 948 ml Front Rack...

Page 150: ...ent 567 cc Bore x Stroke 99mm x 73 6mm Alternator Output 560 W 7000 RPM Compression Ratio 10 1 Starting System Electric Ignition System ECU Idle RPM 1200 50 Spark Plug Type Gap MR7F 0 7 0 8 mm Lubrication System Wet Sump Driving System Type Automatic PVT POLARIS Variable Transmission Front Suspension MacPherson strut with 8 2 21 cm travel Rear Suspension Linear rate with 9 5 24 cm travel Transmiss...

Page 151: ...CHING ALTITUDE SHIFT WEIGHT DRIVE CLUTCH SPRING DRIVEN CLUTCH SPRING HELIX Meters Feet 0 1800 0 6000 25 52G PN 5632409 Black PN 7043594 EBS Black PN 7044505 EBS PN 3235784 1800 3700 6000 12000 25 48 PN 5633217 Black PN 7043594 Non EBS Red PN 3234451 Non EBS PN 5132344 EBS models require no helix spring adjustment SPORTSMAN 6X6 570 SPORTSMAN 6X6 570 Maximum Weight Capacity 1115 lbs 505 8 kg include...

Page 152: ... Towing Capacity 2127 lbs 964 kg Overall Length 116 in 294 cm Overall Width 49 in 124 cm Overall Height 49 in 124 cm Wheelbase 84 in 213 cm Ground Clearance 11 5 in 29 cm Minimum Turning Radius 160 in 406 cm unloaded Rear Gearcase Oil Capacity 5 oz 150 ml Engine Dual overhead cam 4 valve 4 stroke single cylinder Displacement 567 cc Bore x Stroke 99mm x 73 6mm Alternator Output 660 W 7000 RPM Compr...

Page 153: ...ingle Control Hydraulic Disc Brakes Auxiliary Foot Activated Hydraulic Disc Brake Parking Hydraulic lock all wheel Headlight 1 Single Beam on Headlight Pod 50 watt 2 Single Beam on Bumper 50 watt Taillights 8 26 watts Brake Light 26 9 watts Instrument Cluster LCD Based on EU Directive 76 432 EC CLUTCHING ALTITUDE SHIFT WEIGHT DRIVE CLUTCH SPRING DRIVEN CLUTCH SPRING HELIX Meters Feet 0 1800 0 6000...

Page 154: ...152 ...

Page 155: ...ve 1 qt 12 2877922 2 5 gal 2 2877923 Antifreeze Coolant 1 qt 12 2880514 1 gal 6 2880513 Grease Gun Kit Premium All Season 2871312 All Season Grease Four 3 oz packs 6 2871322 14 oz cartridge 2871423 Premium Starter Grease 2871460 U Joint Grease 3 oz tube 24 2871515 14 oz cartridge 2871551 Dielectric Grease Nyogel 2871329 Carbon Clean 12 oz bottle 12 2871326 Fuel Stabilizer 16 oz 12 2870652 2 5 gal ...

Page 156: ...154 ...

Page 157: ...plication to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Belt slippage from water or snow ingestion into the PVT sys...

Page 158: ...plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your POLARIS dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Your POLARIS dealer can assist ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Weak spark from spark plug Inspect clean and or replace spark plug Incorrect spark plug gap or heat range S...

Page 159: ...g Worn or defective spark plug wires Your dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre fi...

Page 160: ...t spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre filter Inspect and clean with soapy water or replace Other mechanical failure Your dealer can assist Ove...

Page 161: ... will not extend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase Upon receipt of this registration POLARIS will record the registration for warranty No verificatio...

Page 162: ...her foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect in materials or workman...

Page 163: ...TY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE TH...

Page 164: ...ealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE If you move to another country be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move Product importation rules vary considerably from country to country You may be required to ...

Page 165: ... country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty Please wo...

Page 166: ...om the date of purchase whichever comes first This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension but emission related parts may be c...

Page 167: ... OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND ...

Page 168: ... reduces the effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law CALIFORNIA RESIDENTS Certain POLARIS Off Road Vehicles are available in 49 state and 50 state versions Only the 50 state models are certified for sale in California The 50 state models available for sale in California are identified by the letter B in the ninth position of th...

Page 169: ...MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 167 MAINTENANCE LOG ...

Page 170: ...168 ...

Page 171: ...k in 60 Brakes 104 Braking 72 Breather Valve Hose 109 C Camber and Caster 122 Cargo Box Dumping X2 and UTE 76 Clean the Exterior 124 Cleaning and Storage 123 Clothing 13 Clutch Cover Warning 25 Cold Weather Operation 63 Cooling System 103 Crankcase Emission Control System 91 Crossing Hillsides 17 D Descending Hills Improperly 17 Diagnostic Display Code Definitions 54 Discretionary Warning 21 Disen...

Page 172: ...ent 109 G General Warning 22 Gloves 13 H Hand Brake 104 Handlebars 122 Handling Gasoline 15 Hauling Cargo 73 Headlight Housing Replacement 570 SP Models 112 Headlight Housing Replacement 570 570 EPS 2X4 112 Headlight Lamp Replacement 110 Headlight Switch 28 Helmet 13 High Beam Adjustment 111 Hitch Capacity Label 25 Hot Exhaust Systems 20 How To Obtain Warranty Service 162 I Ignition Switch Light S...

Page 173: ...19 Operating Without Instruction 14 Operation on Public Lands in the U S A 91 P Parking Brake 33 Parking on an Incline 71 Parking the Vehicle 72 Part Numbers 153 Passenger Seat X2 36 Passenger Seat Backrest Touring 35 Passenger Warning Discretionary Warning 2 Up Models 23 Periodic Maintenance Chart 93 Physical Control of the Vehicle 16 Physical Skills 20 Polaris Products 153 Polishing the Vehicle ...

Page 174: ...d Warning 24 25 Tire Pressure Load Warning Touring 24 Tire Tread Depth 106 Tires 106 Toe Alignment 108 Towing Loads 74 Towing Your Vehicle Utility Edition Only 77 Trail Etiquette 62 Trailering Your Vehicle Utility Edition Only 77 Transmission Oil 100 Transporting the ATV 128 TURF Mode X2 38 Turning Around on a Hill K Turn 65 Turning Improperly 16 U Unauthorized Use of the Vehicle 20 V Vehicle Brea...

Page 175: ......

Page 176: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Highway 55 Medina MN 55340 Part No 9928704 Rev 01 Printed in USA ...

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Polaris Sportsman Touring 570 EPS 2018, Owner'S Manual

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