2.5
MAINTENANCE
2
50 - 300 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E
Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(KM)
E
Throttle Cable / Throttle
Pedal
50 H
6 M
300 (500)
Inspect; adjust; lubricate; replace if
necessary
E
Throttle Body Air Intake
Ducts / Flange
50 H
6 M
300 (500)
Inspect ducts for proper sealing / air leaks
General Lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots, cables, etc.
Shift Linkage
50 H
6 M
500 (800)
Inspect, lubricate, adjust
Steering
50 H
6 M
500 (800)
Lubricate
Front Suspension
50 H
6 M
500 (800)
Lubricate
Rear Suspension
50 H
6 M
500 (800)
Lubricate
Cooling System
50 H
6 M
500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
E
Fuel System
100 H
12 M
600 (1000)
Check for leaks at fill cap, fuel line / rail, and
fuel pump. Replace lines every two years.
E
Spark Plug
100 H
12 M
600 (1000)
Inspect; replace as needed
E
Engine Oil & Filter Change
100 H
6 M
1000 (1600)
Perform a break-in oil change at 25 hours
or one month / always replace oil filter
when changing engine oil
Drive Belt
100 H
12 M
1000 (1600)
Inspect; replace as needed
Radiator
100 H
12 M
1000 (1600)
Inspect; clean external surfaces
Cooling Hoses
100 H
12 M
1000 (1600)
Inspect for leaks
Engine Assembly Mounts
100 H
12 M
1000 (1600)
Inspect, torque to specification
Exhaust Muffler / Pipe
100 H
12 M
1000 (1600)
Inspect
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected
to water, mud, etc.
Clutches (Drive and Driven) 100 H
12 M
1000 (1600)
Inspect; clean; replace worn parts
Front Wheel Bearings
100 H
12 M
1000 (1600)
Inspect; replace as needed
Shocks
100 H
-
-
Visually inspect shock seals
Brake Fluid
200 H
24 M
2000 (3200)
Change every two years (DOT 4)
Spark Arrestor
300 H
36 M
3000 (4800)
Clean out
Shocks
500 H
12 M
-
Change shock oil and seals
Toe Adjustment
-
Inspect periodically; adjust when parts are
replaced
Headlight Aim
-
Adjust as needed
Summary of Contents for Ranger RZR SW
Page 4: ......
Page 12: ...1 8 GENERAL INFORMATION SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 14: ...NOTES GENERAL INFORMATION 1 10 ...
Page 48: ...NOTES MAINTENANCE 2 34 ...
Page 50: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 51: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 52: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 53: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 112: ...NOTES ENGINE 3 64 ...
Page 154: ...4 42 ELECTRONIC FUEL INJECTION Digital Wrench Feature Map ...
Page 192: ...NOTES BODY STEERING SUSPENSION 5 34 ...
Page 264: ...NOTES FINAL DRIVE 7 48 ...
Page 284: ...NOTES TRANSMISSION 8 20 ...
Page 324: ...10 18 ELECTRICAL COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 345: ......
Page 346: ......