Polaris Ranger RZR SW, Service Manual, Page: 235 / 346

7.19
FINAL DRIVE
7
10. Inspect the coil located in the cover plate assembly. Refer
to “AWD Diagnosis” for detailed inspection process.
Replace the cover plate seal and O-ring.
11. Disassemble the pinion shaft assembly. Inspect the
bearings and replace if needed. Replace the pinion cover
seal and O-ring.
12. Remove the roll cage assembly and rollers from the clutch
housing. Use a shop towel to cover the housing in order to
retain all the rollers.
NOTE: Rollers are spring loaded. Take care not to
allow them to fall out or lose them upon removal of
the roll cage.
13. Thoroughly clean all parts and inspect the rollers (A) for
nicks and scratches. The rollers must slide up and down and
in and out freely within the roll cage sliding surfaces and
H-springs.
IMPORTANT: Refer to the “Electronic Parts Catalog”
for individual part availability. Most parts are to be
replaced as an assembly or as a complete kit.
14. Inspect the roll cage assembly (B) sliding surfaces and H-
springs. The sliding surfaces must be clean and free of
nicks, burrs or scratches. If damaged, replace the roll cage
assembly.
15. Inspect clutch housing ring gear (C) for a consistent wear
pattern. Inspect the ring gear for chipped, broken, or
missing teeth.
Inspect
Coil
Replace
O-Ring & Seal
Replace
Seals
Inspect bearing
A
C
B
B
H-Spring