Polaris PREDATOR 2003, Service Manual

Page: 147 / 193

BRAKES
6.2
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298
s
/ 7.6mm .180
s
/ 4.6mm
Brake Disc Thickness .150-.165
s
/ 3.810-4.166mm .140
s
/ 3.556mm
Brake Disc Thickness Variance Between
Measurements
- .002
s
/ .051mm
Brake Disc Runout - .010
s
/ .50mm
Rear Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298
s
/ 7.6mm .180
s
/ 4.6mm
Brake Disc Thickness .177-.187
s
/ 4.496-4.750mm .167
s
/ 4.242mm
Brake Disc Thickness Variance Between
Measurements
- .002
s
/ .051mm
Brake Disc Runout - .010
s
/ .25mm
Master Cylinder I.D. .750
s
Master Cylinder I.D. - Aux. Rear .500
s
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Front Caliper Mounting Bolts 18.0 25
Rear Caliper Mounting Bolts 15.0 21
Master Cylinder Mounting Bolts 25 in. lbs. 3.0
Master Cylinder Reservoir
Cover Bolts -- Front
45 in. lbs. 5.0
Brake Line Banjo Bolt 15.0 21
Front Brake Disc 18.0 25
Front Wheel Mounting Nuts 20.0 28
Front Master Cylinder Clamp Bolts 25 in. lbs. 3.0
Caliper Bleed Screws 27 in. lbs. 3.1
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975 Mity Vac
t
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