Polaris PREDATOR 2003, Service Manual

Page: 152 / 193

BRAKES
6.7
MASTER CYLINDER
REMOVAL
1. Clean master cylinder and reservoir assembly.
Make sure you have a clean work area to
disassemble brake components.
2. Place a shop towel under brake line connection at
master cylinder. Loosen banjo bolt (A); remove
bolt and sealing washers.
A
B
CAUTION:
Brake fluid will damage finished surfaces. Do not
allow brake fluid to come in contact with finished
surfaces.
3. Loosen the master cylinder clamp bolts (B) on the
handlebar side of the master cylinder.
4. Remove master cylinder from handlebars.
Brake Handle
Master Cylinder
Piston Assy
45 in.lbs. (5 Nm)
Diaphragm
Sight Glass
Front Brake Lines
Master Cylinder Assembly
Cover
Brake Lines
Line Retainer
Caliper
Banjo Bolt
25 in.lbs.
(3 Nm)
Clamp
Bolts
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