Polaris PREDATOR 2003, Service Manual

Page: 45 / 193

ENGINE
3.2
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Fastener Thread ES50PL
Ft. Lbs. (Nm)
Blind Plug (Crankcase) 1/8 PT 6.6-11.1 (9-15 Nm)
Blind Plug (Oil Filter Cover) 1/4 PT 12.5-17 (17-23 Nm)
Bearing Stop Plates 6mm 8.1-9.6 (11-13 Nm)
Camshaft Chain Tensioner Blade Bolt 8mm 10-12.2 (13.5-16.5 Nm)
Camshaft Chain Tensioner 6mm 6.6-8.1 (9-11 Nm)
Camshaft Chain Tensioner Cap 10mm 14-19 (20-25 Nm)
Camshaft Support 8mm 6.6-8.1 (9-11 Nm)
Carburetor Adaptor 8mm 11.8-14.8 (16-20 Nm)
Crankcase Cover 8mm 6.6-8.1 (9-11 Nm)
Crankshaft Nut (Primary Drive Sprocket) 18mm 59-74 (80-100 Nm)
Crankshaft Nut (Ball Bearing at Crankshaft) 32mm 66-81 (90-110 Nm)
Cylinder Base/Head Bolts 14mm
6mm
Refer to Page 3.37
6-8 (9-11 Nm)
Clutch Basket Nut 18mm 66-81 (90-110 Nm)
Clutch Cover 6mm 6.6-8.1 (9-11 Nm)
Drive Sprocket and Sprocket Cover 6mm 6.6-8.1 (9-11 Nm)
Flywheel -- Apply engine oil to threads 14mm 111-125 (150-170 Nm)
Neutral Indicator Switch 5mm 2.2-3.7 (3-5 Nm)
Oil Delivery Pipe 12mm 11.1-15.5 (15-21 Nm)
Oil Drain Bolt (Crankcase) 14mm 14-17 (19-23 Nm)
Oil Filter Cover Housing and Oil Pump Case 6mm 6.6-8.1 (9-11 Nm)
Oil Hose Fittings 8mm 6.5-11 (9-15 Nm)
One Way Valve Plug 11mm 14.8-19.2 (20-26 Nm)
One Way Clutch Screws 6mm 9.6-11.1 (13-15 Nm)
Pulser Coil -- Apply PN2871557 to threads 5mm 1.8-2.6 (2.5-3.5 Nm)
Pressure Plate Screws 6mm 6.6-8.1 (9-11 Nm)
Shift Cam 6mm 5.9-7.4 (8-10 Nm)
Shift Lever 6mm 6.6-8.1 (9-11 Nm)
Stopper (Detent) Arm ---- Apply PN2871557 to threads 6mm 6.6-8.1 (9-11 Nm)
Stator Housing Cover 6mm 6.6-8.1 (9-11 Nm)
Stator Plate 5mm 4.1-5.8 (5.5-6.5 Nm)
Starter Motor 6mm 6.6-8.1 (9-11 Nm)
Spark Plug 12mm 11.1-14.8 (15-20 Nm)
Timing Cover Plug (Center) 32mm 7.4-8.8 (10-12 Nm)
Timing Cover Plug (Timing window) 14mm 2-4 (3-5 Nm)
Thermo Cover 6mm 5.2-6.6 (7-9 Nm)
Thermo Switch 3/8 NPT 23.6-28 (32-38 Nm)
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