Polaris PREDATOR 2003, Service Manual

Page: 103 / 193

BODY / STEERING / SUSPENSION
5.2
TORQUE SPECIFICATIONS
PART NUMBER TOOL
DESCRIPTION
Front A-Arm Attaching Bolt
s
30 ft. lbs.
(41 Nm)
Front A-Arm Ball Joint Stud
Nut
35 ft. lbs.
(47 Nm)
Handlebar Adjuster Block 10-12 ft. lbs.
(14-17 Nm)
Master Cylinder Mount Bolts 45-55 in. lbs.
(5.2-6.3 Nm)
Rear Axle Nut 8--10 ft. lbs
(11--14 Nm)
Rear Axle Nut Pinch Bolt 50 in. lbs
(6 Nm)
Rear Shock Bolt
(top & bottom)
55 ft. lbs.
(75 Nm)
Front Spindle Nut 40 ft. lbs.
(54 Nm)
Front Wheel Nut 20 ft. lbs.
(27 Nm)
Rear Hub Nut 80 ft. lbs.
(110 Nm)
Rear Wheel Nut 20 ft. lbs.
(27 Nm)
Swing Arm Pivot Bolt / Rear
Engine Mount Bolt
95 ft. lbs
(129 Nm)
Tie Rod End Jam Nut 14 ft. lbs.
(19 Nm)
Tie Rod End Attaching Nut 30 ft. lbs.
(35-41 Nm)
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2870871 Ball Joint
Replacement Tool
2870872 Shock Spanner
Wrench
2870623 Shock Absorber
Spring
Compression Tool
2871572 Strut Rod Wrench
2871573 LH Strut Spring
Compressor
2871574 RH Strut Spring
Compressor
7052069 Charging Needle
2200421 Gas Shock
Recharging Kit
2871352 Shock Rod
Holding Tool
2871199 Seal Sleeve
Installation Tool Kit
2870872 Shock Spanner
Wrench
2871351 Fox
t
Shock IFP
Depth Tool
COVER/PANEL REMOVAL
Refer to the exploded view on Page 5.3
To Remove: Perform These Steps:
Seat Pull release lever at right . . . . . . . . . . . . . . . .
rear of seat. Lift and pull seat
rearward, disengaging seat
from the front cab
Front Cab /
Headlight Cover Remove: . . . . .
(3 -- T25 Torx
t
bolts) 2
screws on front cab section
of frame upport (left & right
sides). 1 screw in center of
cab to frame.
Heel Pockets /
Side Covers Remove: . . . . . .
Seat
Heel Pocket (G) -- 4 screws
attach Heel Pocket (G) to
Support (H) (Both Sides)
Side Covers (D) -- Remove 3
screws that secure to the
frame (Both Sides)
Rear Cab Remove: . . . . . .
4 screws under back of seat
area. 2 screws that attach
fender to Heel Support (H)
(Both Sides)
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