Polaris PREDATOR 2003, Service Manual

Page: 154 / 193

BRAKES
6.9
3. Remove the caliper bolts (B) and caliper from the
mount bracket.
B
4. With pads installed, push caliper piston into
caliper bore slowly using a C-clamp or locking
pliers.
Caliper Bore
Clamp
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid reservoir
when piston is pushed back into caliper. Remove
excess fluid from reservoir as required.
5. Remove the c--clips (C) from the end of the caliper
slide bolts.
C
6. Remove the loose caliper slide bolts. The brake
pad (D) will slide out of the caliper assembly when
the caliper slide bolt is removed.
D
Measure
Thickness
7. Measure the thickness of the pad material.
Replace pads if worn beyond the service limit.
Front Brake Pad Thickness
New .298
s
/ 7.6 mm
Service Limit .180
s
/ 4.6 mm
at Thinnest Location
Friction Material
Minimum Thickness
.030” / .76 mm
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