Polaris Outlaw 500, Service Manual

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2.15
MAINTENANCE
2
1. Position the ATV on a level surface.
2. Start the engine and let it idle for one minute.
3. Stop the engine and remove the dipstick. Wipe it dry with
a clean cloth.
4. Reinstall the dipstick completely.
NOTE: The dipstick must be screwed completely in
to keep the angle and depth of the stick consistent.
5. Remove the dipstick and check the oil level. Maintain the
oil level in the safe range, between the full and add marks.
Do not overfill.
6. Reinstall the dipstick.
Engine Oil and Filter Service
IMPORTANT: Polaris PS-4 Engine Oil is
recommended for use in the Predator. PS-4 was
specifically designed for the Predator’s engine and
clutching system. Other oils do not contain the
needed additives to prolong engine life and provide
proper lubrication to the Predator clutch and
transmission components.
1. Place the vehicle on a level surface.
2. Clean the area around the oil tank and crankcase drain plugs
with clean shop towels.
3. Run the engine for two to three minutes until warm, then
stop the engine.
4. Place a drain pan beneath the oil tank and remove the drain
plug (1).
5. Allow the oil to drain completely.
6. Replace the sealing washer and reinstall the plug. Torque
to
14 ft. lbs. (19 Nm) .
NOTE: The sealing surfaces on drain plugs, oil tank
and crankcase should be clean and free of burrs,
nicks or scratches.
7. Place a drain pan beneath the crankcase and remove the
drain plug (2).
8. Allow the oil to drain completely.
9. Replace the sealing washer and reinstall the plug. Torque
to
14 ft. lbs. (19 Nm) .
10. Place shop towels beneath the oil filter cover.
11. Remove the three cover bolts and remove the cover.
NOTE: A spring located behind the filter may pop
out as the filter is removed. The spring must be
reinstalled with the new filter.
12. Pull out the oil filter.
13. Using a clean dry cloth, clean the filter sealing surfaces.
WARNING
Hot oil can cause serious burns to the skin.
Do not allow hot oil to contact skin.
1
2
14 ft. lbs. (19 Nm)
72–78 in. lbs.
(8–9 Nm)
Oil Filter
Spring