Polaris Outlaw 500, Service Manual, Page: 104 / 202

4.9
FUEL SYSTEM / CARBURETION
4
Carburetor Disassembly
Use the following disassembly, assembly, and inspection
techniques to service a CV carburetor.
1. Remove carburetor diaphragm chamber cover with a
ratchet style screwdriver. DO NOT use an impact driver to
remove the screws or carburetor may be permanently
damaged.
2. Remove float bowl. Remove the float pin screw. Then the
float and float pin can be removed.
3. Remove inlet needle seat retaining screw along with plate,
and carefully remove needle seat.
NOTE: Do not use a pliers to remove the seat or
permanent damage may occur.
4. Remove the pilot mixture screw, spring, flat washer, and O–
Ring. If an anti–tamper plug is installed over the pilot screw
cavity, it must be removed for access.
NOTE: The starter jet is removable. Upon
disassembly, place the parts in a container for safe
keeping.
Float Pin
Remove Screw
Remove Screw
O-Ring
Washer
Spring
Pilot Screw
Pilot Screw
Starter Jet