Polaris Outlaw 500, Service Manual, Page: 158 / 202

6.9
BRAKES
6
9. Repeat procedure until clean fluid appears in bleeder hose
and all air has been purged. Add fluid as necessary to
maintain level in reservoir.
10. Tighten bleeder screw securely and remove bleeder hose.
Torque bleeder screw to 47 in. lbs. (5.3 Nm).
11. Repeat procedure Steps 5-9 for the remaining front caliper.
12. Add brake fluid to the proper level
13. Install diaphragm, cover, and screws. Torque the screws to
11 in.lbs. (1.2 Nm).
Rear Brake Caliper Bleeding
1. Clean rear brake fluid reservoir cover thoroughly.
2. Remove the cap and diaphragm from the reservoir.
3. If changing fluid, remove old fluid from reservoir with a
Mity Vac™ (PN 2870975) or similar tool.
4. Using a funnel, add brake fluid to the MAX level mark on
reservoir.
CAUTION
Maintain at least 1/2” (1.27 cm) of brake fluid in
the reservoir to prevent air from entering
the master cylinder.
Master Cylinder Fuild Level:
Add to MAX level inside reservoir.
Sight glass must look dark, if sight glass
is clear, fluid level is too low
Reservoir Cover Torque
11 in. lbs. (1.2 Nm)
Polaris DOT 3 or DOT 4 Brake Fluid
Rear Brake Reservoir