Polaris Outlaw 500, Service Manual

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2.7
MAINTENANCE
2
100 - 300 Hour Maintenance Interval
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E
Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
E
Oil Tank Vent Hose 100 H 12M 1000 (1600) Inspect routing, condition
E
Fuel System 100 H 12M 1000 (1600)
Check for leaks at tank cap, lines, fuel valve,
filter, pump, carburetor.
Replace lines every two years
E
Fuel filter 100 H 12 M 1000 (1600) Replace yearly
Coolant System
Pressure Test
100 H 12 M 1000 (1600) Pressure test system annually
Radiator 100 H 12M 1000 (1600)
Inspect; clean external surfaces;
change coolant every 2 years
Cooling Hoses 100 H 12M 1000 (1600) Inspect for leaks
Engine Mounts 100 H 12M 1000 (1600) Inspect
Exhaust Pipe 100 H 12M 1000 (1600) Inspect
E
Spark Plug 100 H 12M 1000 (1600) Inspect; replace as needed
E
Ignition Timing - 12M - Inspect
Wiring 100 H 12M 1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
Clutch Plates 100 H 12M 1000 (1600) Inspect; replace worn parts
Brake Fluid 200 H 24M 2000 (3200) Change every two years
Front Wheel Bearings 300 H 36M 3000 (4800) Inspect; replace as needed
Spark Arrestor 300 H 36M 3000 (4800) Clean out as required
E Idle Speed
-
Adjust as needed
Toe Adjustment
-
Inspect periodically;
adjust when parts are replaced
Headlight Aim
-
Adjust as needed