Polaris 2015 RZR 900 XC Edition, Service Manual

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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
ITEM TORQUE
Front Gearcase Drain/Fill
Plugs
10 ft-lbs (14 Nm)
Front Gearcase Mounting
Bolts
33 ft-lbs (45 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 7 ft-lb (10 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Harness Bracket Screws
35 in-lb (4 Nm)
Hip Bolster Bolts 16 ft-lb (22 Nm)
Hose Clamp 35 in-lb (4 Nm)
Hub Castle Nut (front and
rear)
110 ft-lbs (149 Nm)
Ignition Coil Mounting
Fasteners
75 in-lb (9 Nm)
Intake Manifold Mount
Screw (lower)
22 ft-lb (30 Nm)
Intake Manifold to Engine
Fasteners
17 ft-lb (23 Nm)
Master Cylinder Mount
Bolts
23 ft-lbs (31 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Oil Pump Pickup Fastener 7 ft-lb (10 Nm)
Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
Oil Sump Cover M6 Bolts 9 ft-lb (12 Nm)
Parking Brake Caliper
Assembly Bolts
37 ft-lb (50 Nm)
Parking Brake Caliper
Mount Bracket Bolts
37 ft-lb (50 Nm)
Parking Brake Disc
Mounting Bolt
14 ft-lb (20 Nm)
Power Steering Cover
Screws
15 ft-lb (20 Nm)
Power Steering Bracket to
Frame Nuts
16 ft-lb (22 Nm)
Power Steering Unit to
Mount Bracket
30 ft-lb (41 Nm)
Prop Shaft Support Bearing
Fasteners
33 ft-lb (45 Nm)
Radiator Mounting Bracket
(Upper)
8 ft-lb (11 Nm)
Seat Belt Mounting
Fasteners
40 ft-lbs (54 Nm)
Seat Fasteners
4 ft-lb (5 Nm)
Seat Frame Fasteners
(front)
14 ft-lb (19 Nm)
ITEM TORQUE
Seat Frame Fasteners
(rear)
30 ft-lb (41 Nm)
Shift Cable Bracket Bolts
17 ft-lb (23 Nm)
Shift Cable Jam Nut
18 ft-lb (24 Nm)
Shift Cable Mounting
Fasteners
13 ft-lb (18 Nm)
Shock Mounting Fasteners 42 ft-lb (57 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage
(front)
40 ft-lb (54 Nm)
Stabilizer Bar Mounting
Bracket Bolts (front)
16 ft-lb (22 Nm)
Stabilizer Bar Linkage
(rear)
40 ft-lbs (54 Nm)
Stabilizer Bar Mounting
Bracket Bolts (rear)
17 ft-lb (23 Nm)
Starter Cable Nuts
30 in-lb (4 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch
Screws
9 ft-lb (12 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
Steering Tilt Shock
Fastener
7 ft-lb (10 Nm)
Steering Pivot Fasteners 40 ft-lb (54 Nm)
Steering Rack Mounting
Bolts
16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit 15 ft-lbs (20 Nm)
Steering Shaft to Steering
Rack
48 ft-lb (65 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Thermostat Cover Bolts
7 ft-lb (10 Nm)
Throttle Pedal Mounting
Fasteners
8 ft-lb (11 Nm)
Tie Rod End to Knuckle
30 ft-lbs (41 Nm) + 90°
Tie Rod Jam Nuts
14 ft-lbs (19 Nm)
Transmission Bell Crank
Nut
18 ft-lb (24 Nm)
Transmission Case Screws
20 ft-lbs (27 Nm)
Transmission Drain / Fill
Plugs
14 ft-lbs (19 Nm)
Transmission Isolator Bolt
(rear)
33 ft-lb (45 Nm)
Transmission Rear Mount
Bracket Fasteners
22 ft-lb (30 Nm)
GENERAL INFORMATION
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