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Polaris 2010 Breeze, Owner'S Manual

The Polaris 2010 Breeze Owner's Manual is an essential guide for users of this powerful and reliable machine. With detailed instructions and diagrams, this manual is a must-have for all owners. Download your free copy from manualshive.com to ensure maximum performance and longevity for your Polaris 2010 Breeze.

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77

WARRANTY

LIMITED WARRANTY

Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIM-

ITED WARRANTY on all components of your Polaris vehicle against defects in mate-

rial or workmanship. This warranty covers the parts and labor charges for repair or 

replacement of defective parts which are covered by this warranty. This warranty begins 

on the date of purchase. This warranty is transferable to another consumer during the 

warranty period through a Polaris dealer. The warranty coverage ends two years from 

the date of purchase. 

REGISTRATION

At the time of sale, the Warranty Registration Form must be completed by your dealer 

and submitted to Polaris within ten days. Upon receipt of this registration, Polaris will 

record the registration for warranty. No verification of registration will be sent to the 

purchaser as the copy of the Warranty Registration Form will be the warranty entitle-

ment. If you have not signed the original registration and received the customer copy, 

please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE 

ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. 
Initial dealer preparation and set-up of your vehicle is very important in ensuring trou-

ble-free operation. Purchasing a machine in the crate or without proper dealer set-up will 

void your warranty coverage.

WARRANTY COVERAGE AND EXCLUSIONS:

 are not compatible with the vehicle. The exclusive remedy for breach of this warranty 

shall be, at Polaris' exclusive option, repair or replacement of any defective materials, or 

components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE 

THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS 

WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR 

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIP-

TION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR 

ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. 

Some states do not permit the exclusion or limitation of incidental or consequential 

damages or implied warranties, so the above limitations or exclusions may not apply to 

you if inconsistent with controlling state law.

Summary of Contents for 2010 Breeze

Page 1: ...Owner s Manual Pantone 426 C for Maintenance and Safety ...

Page 2: ...slopes steeper than 15 degrees 15 S Drive slowly straight up and down slopes S Keep entire body in the vehicle at all times S Reduce speed and use extra caution when carrying passengers S Avoid sharp turns or turns during heavy acceleration S Operate slowly in reverse and avoid sharp turns or sudden braking S Make sure passengers read and follow all safety labels S This vehicle is restricted to a ...

Page 3: ... it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a factory certified Master Service Dealer MSD technician Your Po...

Page 4: ...f production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly pr...

Page 5: ... OF CONTENTS Introduction 4 Safety 7 Features and Controls 24 Operation 39 Cleaning 53 Storage 55 Maintenance 57 Specifications 74 Polaris Products 75 Troubleshooting 76 Warranty 76 Maintenance Log 82 Index 84 ...

Page 6: ...al injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard The ...

Page 7: ... occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate th...

Page 8: ... number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN ____________________________________________________________ Vehicle Serial Number ___________________________________________________ Key Number ___________________________________________________________ ...

Page 9: ...s of control may occur at higher speeds Do not install on a Polaris vehicle any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your Polaris vehicle is terminated if any e...

Page 10: ...nderstand how to operate the vehicle properly in different situations and on different types of terrain Complete the New Operator Driving Procedures outlined on pages 40 41 All operators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Pr...

Page 11: ...ilure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs cou...

Page 12: ...icle in darkness or inclement weather could result in a collision or accident especially if operating on a road or street This vehicle is not equipped with highway approved lights Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps promptly Accessories Non approved accessories may ser...

Page 13: ...ever allow more than two passengers to occupy the rear seat Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including dirt and gravel roads unless permitted by local regulations In many areas it s unlawful to operate vehicles of this type on public s...

Page 14: ...senger seat with both feet on the floor and with both hands securely grasping the hand holds Always keep head hands and feet inside the vehicle at all times Jumps and Stunts Exhibition driving increases the risk of an accident or overturn DO NOT do power slides donuts jumps or other driving stunts Avoid exhibition driving Descending Hills Improperly Improperly descending a hill could cause loss of...

Page 15: ...e Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the Forward Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Operating in Unfa...

Page 16: ...se could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual See page 47 Before backing always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control accident or ov...

Page 17: ...ed and use extra caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to brakes and steering systems Unaut...

Page 18: ...king under the vehicle Always disable the vehicle s electrical system before performing maintenance on the vehicle Remove the key Turn the Master On Off switch located in the battery component to the OFF position Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring Remove the bat teries or cover the exposed termin...

Page 19: ...cted in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge The part number is printed on the label Discretionary Warning Age Warning Warning Gene...

Page 20: ...e accelerator and gradually depress brake pedal 5 Come to a complete stop before reversing direction 6 Beeper will sound when vehicle is in Reverse 7 Set parking brake place the Vehicle Control Switch to Neutral and turn Key Switch to OFF before leaving the vehicle 8 Remove key if vehicle is unattended MOTOR BRAKING Electric Motor Braking provides braking when the accelerator pedal is released For...

Page 21: ...ing WARNING Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver s license 7175566 Age Warning ...

Page 22: ...p entire body in the vehicle at all times Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns during heavy acceleration Operate slowly in reverse and avoid sharp turns or sudden braking Make sure passengers read and follow all safety labels This vehicle is restricted to a maximum of 4 occupants When towing the vehicle the Master ON OFF Switch MUST be in the OFF p...

Page 23: ...ill occur Place the Master ON OFF Switch in the OFF position before disconnecting batteries or servicing the vehicle Place the Master ON OFF Switch in the OFF position if storing the vehicle for greater than 5 days Failure to due so may lead to complete battery discharge and battery damage Exposure to water may damage electronic components 7176200 Caution Master Switch ...

Page 24: ... motion Always wear your seatbelt to prevent ejection from vehicle The roof is not designed or intended to provide rollover protection Vehicle rollover could cause severe injury or death Always operate with caution Keep entire body in the vehicle at all times Operator should reduce speed and use extra caution when carrying passengers Read and follow all safety labels 7176199 ...

Page 25: ...eep sparks and flames away Electrical shorts can result in burns Do not make connection between positive and negative battery terminals Sulfuric acid in batteries will burn eyes skin and clothing Do not tip batteries Keep vent caps tight and level In event of injury flush with water and seek medical attention immediately Always ensure batteries are properly fastened CONTACT YOUR AUTHORIZED POLARIS...

Page 26: ...24 FEATURES AND CONTROLS Component Locations Steering Wheel FRONT VIEW Turn Signal Lever Hazard Lights Adjustable Front Shocks Adjustable Headlights Turn Signal Lights Canopy Grab Han dles ...

Page 27: ...25 FEATURES AND CONTROLS Component Locations Tail Light Brake Light Running Light Passenger Seat REAR VIEW Passenger Seat T Bar Passenger Seat Grab Handle Footrest Hand Hold ...

Page 28: ...26 FEATURES AND CONTROLS Component Locations SIDE VIEW A Pillar Seat Belts B Pillar Bag Retainer Charging Receptacle Drink Rail Battery Compartment Under Seat ...

Page 29: ... should not a exceed 2A or 24W rating Key Switch Use the key switch to turn the electrical power on or off OFF All electrical power is off depends on ON OFF switch ON Electrical power is on See page 40 for New Operator Driving Procedures Forward Reverse Switch Key Switch Headlight Switch Battery Discharge Indicator 12V Accessory Power Outlet ...

Page 30: ...le Push the top of the switch to select for ward operation Push the bottom of the switch to select reverse operation Tip A warning alert will sound when reverse is selected regardless of key position Headlight Switch Use the headlight switch to turn head lights OFF LOW BEAM or HIGH BEAM Top Position HIGH BEAM Center Position LOW BEAM Bottom Position OFF Forward Neutral Reverse High Beam Low Beam O...

Page 31: ...of energy removed from the batteries 70 discharge is indi cated by the second to the left LED bar flashing Full charge is indicated when the rightmost led BAR IS LIT Avoid discharging the batteries more that 80 NOTICE When the last bar is blinking the gauge reflects 80 discharge Battery Discharge Indicator ...

Page 32: ...ilure to turn off the Master On Off switch before performing maintenance on the electrical system can cause damage to the vehicle s electrical components Multifunction Light The green LED light located on the motor controller will illuminate flashing initially then remain on while the key is turned to the On position AND the Master On Off switch located under the seat is in the On position The mul...

Page 33: ...3 Flashes Move the master on off switch to OFF Inspect electrical con nections to the motor Return the master on off switch to ON If the light continues to flash see your Polaris dealer for service 4 Flashes The line contactor requires service See your Polaris dealer for service 6 Flashes Move the master on off switch to OFF Inspect electrical con nections to the accelerator pedal Return the maste...

Page 34: ...onnections clean and free of cor rosion at all times Always maintain a full charge on the batteries For best battery life batteries should not be discharged more than 80 of their rated capacity New batteries should be given a full charge before use New deep cycle batteries need to be cycled several times before reaching full capacity 50 125 cycles depending on type Capacity will be limited during ...

Page 35: ...dal forward with your foot until it latches To release the park brake depress the accelerator Brake Pedal Depress the brake pedal with moderate pressure to slow or stop the vehi cle If any of the following occurs when the brakes are applied see your Polaris dealer for service promptly Vehicle swerves Vehicle stops abruptly Vehicle fails to stop Vehicle makes grinding noise Accelerator Pedal Brake ...

Page 36: ...ously will accelerate the vehicle to the maximum designed speed Use the brakes to control speed when traveling down a slope NOTICE Operating at excessive speeds may result in damage to drivetrain components Never exceed the maximum recommended speed for this vehicle Turn Signals Hazard Light Your vehicle is equipped with turn signals and hazard lights To apply hazard lights pull the hazard light p...

Page 37: ...e or rear seats You can adjust the driver s side seatback To adjust pull on the knob on the driver s side B pillar Rotate the seat back into the desired position and ensure the knob completely returns to its starting position Test the seat back to ensure that it is secure before operating Front Seat Adjustment ...

Page 38: ...he seat for ward until it rests against the steering wheel To Completely Remove the Seat Follow Step 1 through 3 from above Seek the assistance of a friend or service technician Lift the seat by both hand rails while it is in the verti cal position until the front mounting brackets come loose Be careful not to damage the seat during removal Seat Cleaning A solution of 10 household liquid dish soap...

Page 39: ...elf tighten To release the seat belt press the square red button in the buckle s cen ter Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click indicates that it s securely latched 2 Push the red release latch in the middle of the buckle to mak...

Page 40: ... push down the seat until it is securely resting on the passenger seat bumpers Pull the passenger T bar handle forward until it latches To access the bag retainer lift on the passenger seat release handle and push the passenger T bar handle down Lift up the seat until it is securely fastened in place Passenger Release Handle ...

Page 41: ...tion Item Remarks Page Batteries Ensure batteries are fully charged 43 Brake system Ensure proper operation 33 63 Steering Ensure free operation 63 Tires Inspect condition and pressure 65 Wheels fasteners Inspect ensure fastener tightness 66 Frame nuts bolts fasteners Inspect ensure tightness Accelerator Ensure proper operation 34 Indicator lights switches Ensure proper operation 27 31 Headlamp Ch...

Page 42: ...an open area that allows room to familiarize yourself with vehicle operation and handling Check for obstacles and people in your driving area 11 Keeping both hands on the steering wheel release the brakes and depress the accelerator with your right foot to begin driving 12 Drive slowly at first On level surfaces practice starting stopping turning maneuvering using the accelerator and brakes and dr...

Page 43: ... if the vehicle begins to roll away after being parked Return to the vehicle immediately and make sure the park brake is engaged 3 If the vehicle will be parked for more than a few minutes turn the key off Remove the key and move the direction selector switch to the neutral position 4 Any time the vehicle will be parked for more than a few hours move the Master On Off switch to the OFF position an...

Page 44: ... seatbelts secured 4 Slow down Always travel at a speed appropriate for your skills your passenger s skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to your passengers 5 Vehicle handling may change with passengers on board Allow more time and distance for braking 6 Always follow all operating guidelines as outlined on safety labels and...

Page 45: ...e the chassis or body as a ground connection Always observe all battery safety warnings and safe handling proce dures Always keep battery terminals and connections free of corrosion Always maintain a full charge on the batteries For best battery life batteries should not be discharged 80 of their rated capacity Proper battery sizing will help avoid excessive discharge Batteries should be kept clea...

Page 46: ...t operate on excessively slippery surfaces When driving on slippery surfaces such as wet trails loose gravel or ice be alert for the possibility of skidding and sliding Follow these precautions when encountering slippery conditions 1 Slow down before entering slippery areas 2 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid ...

Page 47: ...f speed and accelerator position Never apply full throttle suddenly 6 Avoid unnecessary changes in speed or direction 7 Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 8 If the vehicle stalls while climbing a hill apply the brakes Place the Direction Selector switch in reverse and slowly allow the vehicle ...

Page 48: ...e switch on neutral WARNING Coasting down a hill could result in excessive speed which could result in loss of control Never travel down a hill at high speed 3 Use the brake pedal to control speed when descending a hill 4 Always check the terrain carefully before descending a hill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight down...

Page 49: ...recautions when operating in reverse 1 Always check for obsta cles or people behind the vehicle 2 Apply the pedal lightly Never press quickly on the accelerator pedal 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid making sharp turns ...

Page 50: ... precau tions 1 Drive slowly and use extreme caution 2 If the vehicle begins to overturn or if it feels as if it may overturn immediately turn downhill 3 Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide 4 If the vehicle begins to slide downhill immediately turn downhill to stop the slide or stop the vehicle and maneuver slowly and...

Page 51: ...rious injury Avoid parking on an incline If parking on an incline is unavoidable follow these precau tions 1 Set the Parking Brake 2 Turn the Forward Reverse switch to Neutral 3 Block the rear wheels on the downhill side or park the vehicle in a sidehill position instead ...

Page 52: ...eme care when hauling loads Slow down SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designat...

Page 53: ... Move the master ON OFF switch to the OFF position 3 Turn the key off 4 Always follow these precautions when towing this vehicle Do not operate faster than 12 mph 19 km h Do not tow on public streets Do not allow passengers in the towed vehicle Avoid abrupt starts and stops Avoid sharp turns and abrupt steering maneuvers Avoid towing on a hill ...

Page 54: ...n the NEUTRAL position 2 Engage the park brake 3 Remove the key to prevent loss during transporting 4 If the trailer is not enclosed remove the windshield if equipped 5 Always tie the frame of the Polaris vehicle to the trailer securely with suitable straps or rope 6 Always follow these precautions when trailering the vehicle Do not allow passengers on the trailer or in the trailered vehicle Reduc...

Page 55: ... is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compou...

Page 56: ...s and decals If warning and safety labels are damaged contact your Polaris dealer for free replacement Grease all zerk fittings immediately after washing Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle Follow the instructions on the container Polishing Tips Avoid the use of automotive products some of wh...

Page 57: ...t tire pressure is at specification 8 Block the wheels to prevent rolling 9 Fully charge the batteries Leave the charger connected to maintain a full charge during the storage period or check battery voltage each month during storage and recharge as needed to maintain a full charge See page 72 If the charger remains connected check it monthly to verify proper operation Tip Do not use plastic or co...

Page 58: ...teries are fully charged 3 Verify that tire pressure is at specification 4 Perform the pre ride inspection See page 39 5 Inspect and verify the tightness of the bolts nuts and other fasteners 6 Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 57 ...

Page 59: ...aler Record maintenance and service in the Maintenance Log beginning on page 82 Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately ten 1...

Page 60: ...ave an authorized Polaris dealer perform these services Perform all services at whichever maintenance interval is reached first Item Maintenance Interval whichever comes first Remarks Hours Calendar Miles Km n Steering Pre Ride Tires Pre Ride Batteries Pre Ride Brake system Pre Ride Wheels fasteners Pre Ride Frame fasteners Pre Ride Headlamp tail lamp Daily Check operation apply dielectric grease ...

Page 61: ...er sion in water X General lubrication 50 H 3 M 500 800 Lubricate all fittings pivots cables etc n Brake Cables 1st 10 h 30 h after 3 M 300 500 Inspect adjust n Steering Kingpins 30 H 3 M 300 500 Inspect lubricate at intervals or after submer sion in water X Wiring 100 H 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc n Front wheel ...

Page 62: ... such as wet or dusty conditions Items not listed in the chart should be lubricated at the general lubrication interval Item Lube Method Steering Kingpins Polaris Premium all Season Grease or grease conforming to NLGI No 2 Locate fittings and grease Brake and Accelerator pedals Polaris Premium all Season Grease or grease conforming to NLGI No 2 Locate fittings and grease Lubricate Kingpin ...

Page 63: ...Transaxle Specification Chart Use of other fluids may result in improper operation of components Transaxle Lubricant Capacity Fill Plug Torque Transaxle Lubricant Gear case Polaris PN 2873602 12 oz 355 ml 20 30 ft lbs 27 41 Nm ...

Page 64: ...ever start or operate this vehicle if it has a sticking or improperly oper ating accelerator pedal Immediately contact your dealer for service if accelerator pedal prob lems arise Always check the pedal for free movement and return before and during operation The vehicle will not operate if the accelerator pedal is depressed when the key is switched on The vehicle will oper ate normally after the ...

Page 65: ...e vehicle with a spongy brake pedal can result in loss of braking which could cause an accident resulting in severe injury or death Never operate the vehicle with a spongy feeling brake pedal Steering Wheel Inspection Check the steering wheel for smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 57 1 Position the vehicle on level ground 2 Lightly turn t...

Page 66: ...stable with three settings on each axle The suspensions are set on the middle setting at the factory This setting is appropriate for nearly all riding conditions Always apply the same adjustment setting to both wheels Adjustment Cam Lowest Softest Setting Highest Stiffest Setting ...

Page 67: ...ehicle handling which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Tire Rotation Tire rotation is recom mend in intervals of 1 00 0r 1 500 miles for this vehicle Tires should be rotated in Rearward Cross patter...

Page 68: ...ccasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Fastener Nut Torque Wheel Lug Nut 90 ft lbs 122 Nm Front Hub Nut 40 ft lbs 54 Nm Rear Hub Nut 95 115 ft lbs 129 156 Nm Front 40 ft lbs 54 Nm Rear 95 115 lbs 129 156 Nm ...

Page 69: ...e a cotter pin installed See your Polaris dealer Wheel Removal 1 Position the vehicle on a flat level sur face 2 Place the gear selec tor switch in neutral 3 Apply the parking brake 4 Loosen the wheel nuts slightly 5 Elevate one side of the vehicle by placing a suitable stand under the frame Do not ever elevate both rear wheels at the same time Parking brake only locks rear wheels and vehicle can ...

Page 70: ... the correct position on the wheel hub Be sure the valve stem is toward the out side and rotation arrows on the tire point toward for ward rotation 3 Attach the wheel nuts and finger tighten 4 Carefully lower the vehicle to the ground 5 Torque the wheel nuts to specification See page 66 Rear Front ...

Page 71: ...ing quality Headlight Lamp Replacement Do not service the headlamps until they ve cooled sufficiently 1 Unplug the headlamp from the wiring harness Be sure to pull on the connector not on the wir ing 2 Turn the lamp counter clockwise to remove it 3 Install the new lamp Make sure the tab on the lamp locates properly in the housing 4 Reinstall the harness assembly into the head light assembly Wiring...

Page 72: ... brake pedal is depressed the brake light comes on Check the brake light before each ride 1 Turn the ignition switch to the ON position 2 Apply the brakes If the light doesn t come on check the wiring the brake switch or the tail light assembly ...

Page 73: ...sult in an explosion and cause serious injury or death Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt m...

Page 74: ...charging area Never charge the batteries in an area subject to a flame or spark including areas containing gas or propane water heaters and furnaces Do not smoke in the charging area 1 Position the vehicle indoors on a level surface Make sure the charging area is well ventilated 2 Open any door enclosures or zippers 3 Inspect charger cords and receptacles for cracks loose connections and frayed wi...

Page 75: ... water Tap water contains minerals that are harmful to a battery Batteries should always be watered after charging unless plates are exposed before charging If exposed plates should be covered by approxi mately 1 8 of water Check level after charge The level should be kept 1 4 below the bottom of the fill well in the cell cover Battery Cell Cover ...

Page 76: ...n 193 cm Wheelbase 63 3 in 161 cm Ground Clearance 4 6 in 11 7 cm Motor Electric Front Suspension Strut Type Independent Rear Suspension Semi Independent Solid Axle Driving System Type Direct Drive Electric Shift Type F N R Drive Ration Final 12 44 1 Tire Size Front Rear 205 50 R10 205 50 R10 Tire Pressure Front 27 p s i Tire Pressure Rear 30 p s i Brakes Rear Drum Regen Headlights 2 Hi Low Beam 3...

Page 77: ...llon Jug Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871515 Premium U Joint Lube 3 oz 2871551 Premium U Joint Lube 14 oz 2871329 Dielectric Grease NyogelTM Additives Miscellaneous 2871956 LoctiteTM 565 Thread Sealant ...

Page 78: ... overnight Loose battery connections Check all connections and tighten Loose contactor connections Check all connections and tighten Loose electronic control box connections Inspect clean reinstall connectors Accelerator pedal depressed when turning the key switch on Return accelerator pedal to rest position ...

Page 79: ...on and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your vehicle is very important in ensuring trou ble free operation Purchasing a machine in the crate or without proper dealer set up will void your warranty coverage WARRANTY COVERAGE AND EXCLUSIONS are...

Page 80: ...ired to test and or diagnose issues with the battery Consequential damage caused by defective batteries are excluded from this warranty Use of any charger not recom mended by Polaris and or modifications to the vehicle will void any stated or implied warranty on the battery Battery warranty limitations include abuse or neglect such as improper fluid levels loose wiring or rusted or corroded hardwa...

Page 81: ...CE If your vehicle requires warranty service you must take it to a Polaris Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registra tion form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warrant...

Page 82: ... s authorized location This policy does not apply to Safety Recalls How to Get Service In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer If you move or are traveling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the...

Page 83: ...ased From A Private Party If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased all warranty coverage will be denied Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin ...

Page 84: ...82 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 85: ...83 ...

Page 86: ...iving Procedures 40 41 Driving Uphill 45 Driving with a Passenger 42 E Equipment Modifications 7 F Fluid Battery 73 Freeplay Steering Wheel 63 H Hauling a Load 50 Hauling Cargo 50 Hazard Light 34 Headlight Lamp Replacement 69 I Inspection Axle Nuts 66 Inspection Pre Ride 39 Inspection Steering Wheel 63 Inspection Wheel Nuts 66 Installation Wheels 68 K Key Switch 27 Key Periodic Maintenance Chart 5...

Page 87: ... 15 Physical Control 12 Poor Visibility 10 Precautions During Maintenance 16 Public Roads 11 S Safety Warnings Reverse 14 Seat Belts 10 Skidding or Sliding 15 Slippery Terrain 14 Stalling on a Hill 13 Turning Improperly 12 Unauthorized Use of the Vehicle 15 Unfamiliar Terrain 13 Using Alcohol or Drugs 9 Ventilation When Charging 9 Seat Adjustment 35 Seat Belts 37 Seat Cleaning 36 Seat Removal 36 S...

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