7.5
FINAL DRIVE
7
7.
Install the steering tie rod end onto the front bearing carrier
and torque fastener to
42.5 ft. lbs. (58 Nm)
.
Torque wheel hub nut to
80 ft. lbs. (108 Nm)
and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
8.
Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
9.
Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
=
T
Front Caliper Mounting Bolts:
30 ft. lbs. (40 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
=
T
Tie Rod End Fastener:
42.5 ft. lbs. (58 Nm)
42.5 ft. lbs.
58 (Nm)
=
T
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
=
T
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 90 ft. lbs. (122 Nm)
80 ft. lbs.
NEW Cotter Pin
(108 Nm)
Summary of Contents for 2009 Ranger RZR 800 EFI
Page 10: ...1 10 GENERAL INFORMATION SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 12: ...NOTES GENERAL INFORMATION 1 12 ...
Page 48: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 49: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 50: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 51: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 140: ...4 32 ELECTRONIC FUEL INJECTION Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 143: ...4 35 ELECTRONIC FUEL INJECTION 4 Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 144: ...NOTES ELECTRONIC FUEL INJECTION 4 36 ...
Page 182: ...NOTES BODY STEERING SUSPENSION 5 38 ...
Page 311: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 327: ...10 33 ELECTRICAL 10 Instrument Cluster Circuit Transmission Switch Circuit ...
Page 328: ...10 34 ELECTRICAL Wheel Speed Sensor Circuit AWD Circuit ...
Page 329: ...10 35 ELECTRICAL 10 Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 330: ...10 36 ELECTRICAL Charging System Circuit ...
Page 331: ...WD 1 WIRE DIAGRAM 2009 RANGER RZR RZR S PAGE 1 OF 2 ...
Page 332: ...WD 2 WIRE DIAGRAM 2009 RANGER RZR RZR S PAGE 2 OF 2 ...