Polaris 2009 Ranger RZR 800 EFI, Manual

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2.22
MAINTENANCE
Rear Gearcase Lubrication
Lubricant Level Check:
The fill plug is located on the right side of the rear gearcase.
Maintain the fluid level even with the bottom of the threads of
the fill plug hole.
1. Position the vehicle on a level surface.
2. Remove the fill plug and check the fluid level. The
lubricant level should be even with the bottom of the
threads of the fill plug hole.
3. Add the recommended lubricant as needed.
4. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm)
Lubricant Change:
The drain plug is located on the bottom right side of the rear
gearcase.
1. Remove the fill plug.
2. Place a drain pan under the drain plug.
3. Remove the drain plug and allow the lubricant to drain
completely.
4. Clean the drain plug.
5. Reinstall the drain plug with new O-ring and torque to
30-45 in. lbs. (3-5 Nm) .
6. Add the recommended lubricant. Maintain the fluid level
even with the bottom threads of the fill plug hole.
7. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm) .
8. Check for leaks. Discard used lubricant properly.
Rear Gearcase Specifications
Specified Lubricant:
ATV Angle Drive Fluid (PN 2871653)
Capacity: 26 oz. (769 ml)
Fill Plug Torque: 40-50 ft. lbs. (54-68 Nm)
Drain Plug Torque: 30-45 in. lbs. (3-5 Nm)
40-50 ft. lbs.
(54-68 Nm)
Fill Plug
Maintain Level at
Bottom of Threads
Fill Plug
Drain Plug
40-50 ft. lbs.
(54-68 Nm)
Fill Plug
Maintain Level at
Bottom of Threads
30-45 in. lbs.
(3-5 Nm)
Drain Plug