Polaris 2009 Ranger RZR 800 EFI, Manual

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2.21
MAINTENANCE
2
Front Gearcase Lubrication
The front gearcase lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Lubricant Level Check:
The fill plug is located on the bottom right side of the front
gearcase. Maintain the lubricant level even with the bottom
threads of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill plug and check the fluid level.
3. Add the recommended fluid as needed.
4. Reinstall the fill plug and torque to 8-10 ft. lbs. (11-14 Nm) .
Lubricant Change:
The drain plug is located on the bottom of the gearcase.
1. Remove the fill plug.
2. Place a drain pan under the drain plug.
3. Remove the drain plug and allow fluid to drain completely.
4. Clean the drain plug. Inspect the O-ring and replace if
damaged.
5. Reinstall the drain plug; torque to 8-10 ft. lbs. (11-14 Nm) .
6. Add the recommended fluid. Maintain the lubricant level
even with the bottom threads of the fill plug hole.
7. Reinstall the fill plug; torque to 8-10 ft. lbs. (11-14 Nm) .
8. Check for leaks. Discard the used lubricant properly.
Front Gearcase Specifications
Specified Lubricant:
Premium Demand Drive Fluid LT
(PN 2876251)
Capacity: 6.75 oz. (200 ml)
Fill Plug: 8-10 ft. lbs. (11-14 Nm)
Drain Plug: 8-10 ft. lbs. (11-14 Nm)
8-10 ft. lbs.
(11-14 Nm)
Fill Plug
Drain Plug
8-10 ft. lbs.
(11-14 Nm)
8-10 ft. lbs.
(11-14 Nm)
Fill Plug