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000115682/151018/0 WallPro 

EN - 15

Fig. 5.1 

A

B

C

D

POWER ON

BEDRIJFSGEREED
STROMVERSORGUNG EIN
SOUS TENSION
TENSIÓN ELÉCTRICA ON

FILTER CLEANING

FILTERREINIGING

FILTERREINIGUNG

DÉCOLMATAGE DU FILTRE

LIMPIEZA DEL FILTRO

START/STOP FAN

VENTILATOR AAN/UIT

VENTILATOR EIN/AUS

VENTILATEUR MARCHE/ARRÊT

ARRANQUE/PARO VENTILADOR

FILTER CLOGGED

FILTER VERSTOPT
FILTER GESÄTTIGT
FILTRE OBSTRUÉ
FILTRO OBSTRUIDO

A

B

C

D

E

Control panel 

The filter unit itself contains an indicator panel with two pilot 

lights, that correspond with the ones on the control box:  

Fig. 5.1

A  Red LED on | indicates that it is necessary to replace the 

filter cartridge

B  Green LED on | indicates that the fan is running

Fig. 5.1 

A

B

C

D

E

A

B

Indicator panel 

5.2 

Use

ATTENTION

During use, make sure that the shut-off valve is 

open. Refer to Fig. 4.15C (rotary knob in vertical 

position). 

Refer to Fig. 5.1

•  Position the hood of the extraction arm at 400-800 mm 

(16-32 in.) from the source of pollution. Refer to Fig. VII 

on page 23 for the correct position.

•  Make sure that the shut-off damper inside the extraction 

arm is open (refer to Fig. VIII on page 23). 

•  Make sure that the main switch (C) is on. 

•  Push the START/STOP FAN (E) button to activate the fan

32

.

•  Start welding.

•  When the welding position changes, move the hood to the 

correct position in relation to the weld.

WARNING

To keep the welding fume away from the breathing 

zone of the welder, make sure that all fume is 

extracted through the hood. 

•  Put the unit off approx. 20 seconds after you have finished 

welding. 

32.  Options to activate the fan: on/off switch on the hood of the extraction arm or 

automatically via a welding cable sensor (WCS-WP)

During use, do a regular check on the status of the red LED 

(FILTER CLOGGED). When this LED is on, it is necessary to 

replace the filter cartridge (refer to paragraph 6.2). 

To prevent unnecessary filter replacement, make 

sure that: 

 

- compressed air is available and connected

 

- the pressure setting is correct (refer to paragraph 

4.9.2) 

5.3 

Filter cleaning system

The filter cleaning system can be activated in three different 

ways and takes place either offline (fan off) or online (fan on). 

Activation of filter cleaning system

Offline

Online

# cleaning 

cycles 

 

Duration 

(sec.)

Automatically

at fan shutdown

1

60

pressure controlled

1

60

Manually

by push button

1

60

One cleaning cycle consists of six compressed air pulses.

Automatically | at fan shutdown

After ≥30 minutes of (intermittent or continuous) operation, 

one cleaning cycle takes place when the fan is off, with a delay 

time of 15 seconds. If the fan starts running again within 

those 15 seconds, the filter cleaning system will not be 

activated. 

Automatically | pressure controlled

A differential pressure switch activates the filter cleaning 

system immediately when the pressure drop reaches the 

threshold value during use. 

Manually | by push button

To activate the filter cleaning system manually, do the 

following: 

•  Push and hold the FILTER CLEANING button (ref. Fig. 5.1D) 

for 5 seconds. 

MAINTENANCE

6.1 

Periodic maintenance

The product has been designed to function without problems 

for a long time with a minimum of maintenance. In order to 

guarantee this some simple, regular maintenance and cleaning 

activities are required which are described in this chapter. If 

you observe the necessary caution and carry out the 

maintenance at regular intervals, any problems occurring will 

be detected and corrected before they lead to a total 

breakdown.

WARNING

Overdue maintenance can cause fire. 

The indicated maintenance intervals can vary depending on 

the specific working and ambient conditions. Therefore we 

recommend to thoroughly inspect the complete product once 

every year beside the indicated periodic maintenance. For this 

purpose contact your supplier.

Summary of Contents for WALLPRO

Page 1: ...www plymovent com EN Stationary filter unit EN Installation and user manual WALLPRO...

Page 2: ...of this document This publication is to be used for the standard model of the product of the type given on the cover page Thus the manufacturer cannot be held responsible for any damage resulting fro...

Page 3: ...e 3 1 Introduction 3 2 Product description 4 3 Safety instructions 5 4 Installation 6 5 Use 14 6 Maintenance 15 7 Troubleshooting 17 8 Spare parts 18 9 Electrical diagram 18 10 Disposal 18 CE declarat...

Page 4: ...product name serial number You can find these data on the identification plate 1 INTRODUCTION 1 1 Identification of the product The identification plate contains among other things the following data...

Page 5: ...A 160 2x KUA 200 n a n a 2 x 1000 m h 2 x 1450 m h WallPro Basic 1 inlet left or right 2 inlets left and right 1250 m h n a 2100 m h 2 x 1550 m h 1 For fan type FUA 3000 2 For fan type FUA 4700 Silenc...

Page 6: ...ations User manual Everyone working on or with the product must be familiar with the contents of this manual and must strictly observe the instructions therein The management should instruct the perso...

Page 7: ...icient approved fire extinguishers suitable for fire classes ABC Do not leave any tools or other objects in or on the unit The welding current return circuit between the workpiece and the welding mach...

Page 8: ...m s 160 Arm diameter 160 mm 200 Arm diameter 200 mm 3 Arm length 3 m 4 Arm length 4 m DM Direct mount EM External mount 11 The UL certification applies to the control box 12 For connection with the co...

Page 9: ...embly Make sure that the non return valve can fully open In case of a LL 5 5 24 Manual on off switch on the hood incl LED working light option Install the cable gland M16 nut M16 C If not Install the...

Page 10: ...3 3 Fig 4 6 Mounting of the arm bracket In case of WallPro Double DM If applicable Do the same procedure for the other arm bracket In case of EM Recommended installation height of the arm bracket at...

Page 11: ...s coupling Connect the air hoses22 in the connectors and B C 21 You do not need these four bolts anymore The other two bolts remain unused but must stay in the inlet flange 22 The different colours si...

Page 12: ...emove the blind plug C from the nearest left or right 24 cable gland B just below the indicator panel Feed the cable through the cable gland B inside the unit Tighten the cable gland 24 In case of a W...

Page 13: ...gurations with an imperial duct size 6 in or 8 in 28 160 mm 6 in or 200 mm 8 in depending on the inlet diameter 4 8 1 Dustbin extension set option For easy maintenance you can install the dustbin on t...

Page 14: ...e Power Thermal relay Range Setting Single FUA 3000 230 V 2 HP 4 0 6 3 A 5 2 A 460 V 2 HP 2 2 3 2 A 2 4 A 575 V 2 HP 1 7 2 4 A 2 1 A PowerPlus FUA 4700 230 V 3 HP 7 5 10 5 A 8 8 A Double 460 V 3 HP 4...

Page 15: ...paragraph 1 3 Fig 4 23 A B Fan outlet transition 4 11 Commissioning checklist Check Ref par OK 1 Are all cables correctly installed 4 9 1 2 Are the air hoses and correctly installed 4 9 1 3 Is the dir...

Page 16: ...filter cartridge refer to paragraph 6 2 To prevent unnecessary filter replacement make sure that compressed air is available and connected the pressure setting is correct refer to paragraph 4 9 2 5 3...

Page 17: ...replace the filter cartridge Personal protective equipment PPE Wear respiratory protection and protective gloves when you replace the filter cartridge WARNING Do not replace the filter cartridge whil...

Page 18: ...The washer is supplied with the new filter cartridge 34 The star knob is attached to a rope to prevent loss Turn the rotary knob A in vertical position to open the shut off valve If applicable energi...

Page 19: ...ue button Dust leakage from the hopper Sealing is insufficient The adhesive rubber strip is damaged or worn Replace the adhesive rubber strip The star knobs of the hopper are not fully tightended Full...

Page 20: ...ibility that the product WallPro which this declaration refers to is in accordance with the conditions of the following Directives Machine Directive 2006 42 EC EMC 2014 30 EU LVD 2014 35 EU ErP Direct...

Page 21: ...Dimens es FR Dimensions PL Wymiary A B C E D F G H WallPro mm inch A 700 27 6 B Single 1991 78 4 Basic Single PowerPlus 2059 81 1 Basic PowerPlus Double C 1236 48 7 D 975 38 4 E 764 30 1 F 123 4 8 G K...

Page 22: ...orking range Max distance Max angle Mounting position E Wall mounting F On a stanchion or similar NL Werkbereik Max afstand Max hoek E Wandmontage F DE Bereich E F FR Port e E F ES Alcance de trabajo...

Page 23: ...SET 5 SET 5 SET 5 SET 5 SET 1 Wall bracket 2x Bolt M10x30 2x Locknut M10 4x Washer M10 SET 2 Side panel 1x Screw plug M16 1x Nut M16 1x Cable gland M16 24x Bolt M6x16 24x Sealing washer M6 SET 3 Reinf...

Page 24: ...d e d installation E configuration des trous ES Altura de instalaci n recomendada E dise o de agujeros IT Altezza di installazione raccommandata E disposizione dei fori PT PL Zalecana wysoko monta u E...

Page 25: ...83 0040900010 0000117119 0000118185 0000117120 0000117546 0000117872 0000117875 0000117871 0000117900 0000118194 EN Exploded view filter unit WallPro NL Exploded view filterunit WallPro DE Explosionsz...

Page 26: ...alve 160 mm NRV 160 Terugslagklep 160 mm NRV 160 R ckschlagklappe 160 mm WallPro FR Pi ces d tach es ES Piezas de recambio IT Pezzi di ricambio 0000100306 FUA 3000 IEC 400V 3ph 50Hz FUA 3000 IEC 400V...

Page 27: ...Exploded view control box 0000102289 0000117869 0000117868 CE 0000118192 UL 0000101413 CE UL 0000102287 0000102288 0000117133 0000117134 0040900200 0000117870 0000117120 0000117873 0000117874 00001179...

Page 28: ...mbar sticker schaal 60Hz Differenzdruckschalter 6 50 mbar Aufkleber Skala 60Hz 0040900200 Thermal relay NTR 4 0 6 3 A Thermisch relais NTR 4 0 6 3 A Thermisches Relai NTR 4 0 6 3 A Control box FR Pi c...

Page 29: ...www plymovent com 000115682 151018 0 WallPro...

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