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0000104046/010822/A MDB-Compact PRO 

8

Users

 

-

The use of this product is exclusively reserved to authorised, 

trained and qualified users. Temporary personnel and 

personnel in training can only use the product under 

supervision and responsibility of skilled engineers.

 

-

Stay alert and keep your attention to your work. Do not use 

the product when you are under the influence of drugs, 

alcohol or medicine.

 

-

The product is not to be used by children or persons with 

reduced physical, sensory or mental capabilities, or lack of 

experience and knowledge, unless they have been given 

supervision or instruction.

 

-

Children must be supervised not to play with the product.

Intended use

3

The product has been designed exclusively for extracting and 

filtering gases and particles which are released during the 

most common welding and cutting processes. Using the 

product for other purposes is considered contrary to its 

intended use. The manufacturer accepts no liability for any 

damage or injury resulting from such use. The product has 

been built in accordance with state-of-the-art standards and 

recognised safety regulations. Only use this product when in 

technically perfect condition in accordance with its intended 

use and the instructions explained in the user manual.

Technical specifications

Do not change the specifications given in this manual.

Modifications

Modification of (parts of) the product is not allowed.

Product combinations

If the product is used in combination with other products or 

machines, the safety instructions in the documentation of 

these products also apply.

Installation

 

-

The installation of this product is exclusively reserved to 

authorised, trained and qualified engineers.

 

-

The electric connection must be executed in accordance with 

the local codes and requirements. Ensure compliance with 

the EMC regulatory arrangements.

 

-

During installation, always use Personal Protective 

Equipment (PPE) to avoid injury. This also applies to persons 

who enter the work area during installation.

 

-

Use sufficient climbing gear and safety guards when working 

on a higher level than 2 metres (6½ ft.) (local restrictions 

may apply).

 

-

Do not install the product in front of entrances and exits 

which must be used for emergency services.

 

-

Mind any gas and water pipes and electric cables.

 

-

Make sure that the workspace is well illuminated.

 

-

Use common sense. Stay alert and keep your attention to 

your work. Do not install the product when you are under the 

influence of drugs, alcohol or medicine.

 

-

Air containing particles such as chromium, nickel, beryllium, 

cadmium, lead etc., should never be recycled. This air must 

always be brought outside the working area.

3.

  “Intended use” as explained in EN-ISO 12100-1 is the use for which the 

technical product is suited as specified by the manufacturer, inclusive of his 

directions in the sales brochure. In case of doubt it is the use which can be 

deduced from the construction, the model and the function of the technical 

product which is considered normal use. Operating the machine within the 

limits of its intended use also involves observing the instructions in the user 

manual.

Use

WARNING!

Fire hazard! Do 

not

 use the product for:

 

-

polishing applications in combination with 

grinding, welding or any other application that 

generate sparks 

(fibers from polishing or abrasive flap disks 

are highly flammable and pose a high risk of filter fires when 
exposed to sparks)

 

-

arc-air gouging

 

-

extracting and/or filtering flammable, glowing or 

burning particles or solids or liquids

 

-

extracting and/or filtering of aggressive fumes 

(such as hydrochloric acid) or sharp particles

 

-

extracting and/or filtering dust particles which are 

released when welding surfaces treated with 

primer

 

-

sucking cigarettes, cigars, oiled tissues, and other 

burning particles, objects, and acids

WARNING!

Explosion hazard! Do 

not

 use the product for 

explosion-hazardous applications, e.g.:

 

-

aluminium laser cutting

 

-

grinding aluminium and magnesium

 

-

explosive environments or explosive substances/

gases

WARNING!

Do 

not

 use the product for:

 

-

extraction of hot gases (more than 70°C/158°F 

continuously)

 

-

flame spraying

 

-

Inspect the product and check it for damage. Verify the 

functioning of the safety features.

 

-

During use, always use Personal Protective Equipment (PPE) 

to avoid injury. This also applies for persons who enter the 

work area.

 

-

Check the working environment. Do not allow unauthorised 

persons to enter the working environment.

 

-

Protect the product against water and humidity.

 

-

Make sure the room is always sufficiently ventilated; this 

applies especially to confined spaces.

 

-

Make sure that the workshop, in the vicinity of the product, 

contains sufficient approved fire extinguishers (suitable for 

fire classes ABC).

 

-

Do not leave any tools or other objects in or on the unit.

 

-

The welding current return circuit between the workpiece 

and the welding machine has a low resistance. Thus avoid 

connection between the workpiece and the MDB-Compact, so 

that there is no possibility of the welding current flowing 

back to the welding machine via the protective earth 

conductor of the MDB-Compact.

Service, maintenance and repairs

 

-

Obey the maintenance intervals given in this manual. 

Overdue maintenance can lead to high costs for repair and 

revisions and can render the guarantee null and void.

 

-

Always use Personal Protective Equipment (PPE) to avoid 

injury. This also applies for persons who enter the work area.

 

-

Make sure the room is sufficiently ventilated.

 

-

Use tools, materials, lubricants and service techniques which 

have been approved by the manufacturer. Never use worn 

tools and do not leave any tools in or on the product.

 

-

Safety features which have been removed for service, 

maintenance or repairs, must be put back immediately after 

finishing these jobs and it must be checked that they still 

function properly.

Summary of Contents for MDB-2/Compact PRO

Page 1: ...www plymovent com Central filter system with integrated fan MDB COMPACT PRO Installation and user manual EN...

Page 2: ...as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type...

Page 3: ...ions Product type Equals to MDB 2 Compact PRO MDB 2 C MDB 4 Compact PRO MDB 4 C MDB 6 Compact PRO MDB 6 C The specific product type 4 6 8 corresponds with the number of filter cartridges 1 INTRODUCTIO...

Page 4: ...ction push in fitting in G in out 12 mm Electrical data Connection voltage fan 230V 3ph 60Hz 460V 3ph 60Hz 575V 3ph 60Hz The use of a frequency inverter makes the 60 Hz fan suitable to run on a 50 Hz...

Page 5: ...xtensive feature package to monitor and arrange the RamAir pulse amplifier filter cleaning system the required airflow and the corresponding fan speed By means of the user friendly HMI you can program...

Page 6: ...directions in the sales brochure In case of doubt it is the use which can be deduced from the construction the model and the function of the technical product which is considered normal use Operating...

Page 7: ...the MDB 4 C and MDB 6 C are supplied separately to allow you to determine the desired inlet position4 The inlet position of the MDB 2 C is fixed Make sure that the product is complete The package con...

Page 8: ...orm or frame image of frame is indicative only 4 5 Air inlet module and cover plate MDB 2 C The air inlet module and the cover plate are pre installed on a fixed position MDB 4 C and MDB 6 C The air i...

Page 9: ...with the eye bolts5 Fig 4 6 If you have installed the cover plate on the left Put blinding plugs A in the remaining holes Fig 4 6 A 8x Blinding plugs 5 You must install the corner plates to make the u...

Page 10: ...PE Wear respiratory protection and protective gloves when you apply precoat material Necessary quantity of precoat MDB 2 C 1 kg 2 lbs MDB 4 C 2 kg 4 lbs MDB 6 C 3 kg 6 lbs To apply precoat material to...

Page 11: ...d protective gloves when you empty the dust drawer ATTENTION The industrial vacuum cleaner that you use to empty the dust drawer must meet dust class H according to EN 60335 2 69 or HEPA class efficie...

Page 12: ...the safety regulations that are written in chapter 3 when you carry out the activities below Symptom Problem Possible cause Solution Poor extraction capacity The system does not function properly Clog...

Page 13: ...fter dismantling of the unit clean the dismantling area 10 2 Disposal Dispose of the pollutants and dust together with the used filter cartridges in a professional manner in accordance with federal st...

Page 14: ...Dimensions MDB 2 Compact MDB 4 Compact MDB 6 Compact Front view B C A B C A B C A mm inch mm inch mm inch A 1348 53 1801 70 2004 78 B 1502 59 1955 77 2158 85 C 1186 46 1190 46 1641 64 Top view D D D...

Page 15: ...1500 2000 2500 3000 3500 1000 2000 3000 4000 5000 6000 7000 8000 Pressure Pa Airflow m h 1000 1500 2000 2500 3000 Airflow cfm 3500 Pressure in WG 2 4 6 8 10 12 MDB 2 COMPACT MDB 4 COMPACT MDB 6 COMPAC...

Page 16: ...0000104046 010822 A MDB Compact PRO 18 ANNEX Fig III Lifting instructions max 45 90...

Page 17: ...C C C C F C D E G M10x25 C A B MDB 2 Compact MDB 4 Compact MDB 6 Compact mm inch mm inch mm inch A 1198 47 1205 47 1205 47 B 908 35 908 35 908 35 C 76 3 76 3 76 3 D 1199 47 1649 64 1849 72 E 1516 59...

Page 18: ...10003 0000110004 0000102598 0000100351 6x 0000102666 0000103126 0000103127 0000100344 0000100345 0000100346 0000103139 0000103142 0000301426 0000103148 0000102530 0000102532 0000103162 0000100539 0000...

Page 19: ...Filter cartridge 0000117907 Coil 24V DC incl connector 0000117908 Membrane square spring for magnetic valve 0000301426 Filter cartridge holder MDB 0069002280 PRECO N 14 kg Precoat material 0806010120...

Page 20: ...www plymovent com 0000104046 010822 A MDB Compact PRO...

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