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0000104046/010822/A MDB-Compact PRO 

13

MAINTENANCE

6.1 

Periodic maintenance

The product has been designed to function without 

problems for a long time with a minimum of 

maintenance. In order to guarantee this some 

simple, regular maintenance and cleaning activities are 

required which are described in this chapter. If you observe 

the necessary caution and carry out the maintenance at 

regular intervals, any problems occurring will be detected and 

corrected before they lead to a total breakdown.

WARNING

Overdue maintenance can cause fire.

The indicated maintenance intervals can vary depending on 

the specific working and ambient conditions. Therefore, we 

recommend to thoroughly inspect the complete unit once 

every year beside the indicated periodic maintenance. For this 

purpose contact your supplier.

Component

Action

Frequency: 

every X 

months
X=3

X=12

Dust drawer

Empty; refer to paragraph 6.2 *)

Compressed air 

regulator (option)

Drain

X

Housing

Make sure that there is no air 

leakage

X

Compressed air 

system

Make sure that the connection is 

correct

X

Make sure that the pressure is 

correct (4-5 bar)

X

Make sure that the valves and 

membranes are not damaged

X

Dust drawer 

housing

Clean the inside

X

Filter cartridges

Make sure that the position is 

correct; refer to paragraph 4.6

X

Bolts 

Make sure all bolts are correctly 

tightened

X

Fan

Make sure that the flexible hose 

at the inlet is not damaged

X

Make sure that the vibration 

dampers are not damaged

X

Make sure that the fan is in 

balance

X

*) During use, you must check the level of contents in the dust 

drawer regularly. The emptying frequency depends on the intensity of 

use and will be a matter of experience.

In the initial stage, do a check on the level of contents of the dust 

drawer 

two times per week

.

6.2 

Emptying the dust drawer

Personal protective equipment (PPE)

Wear respiratory protection and protective 

gloves when you empty the dust drawer.

ATTENTION

The industrial vacuum cleaner that you use to 

empty the dust drawer must meet dust class H 

according to EN 60335-2-69 or HEPA class 

(efficiency ≥99.97% at 0.3 µm).

WARNING

 

-

Prevent excessive draughts.

 

- Do 

not

 open the dust drawer while the fan is 

running.

To empty the dust drawer, do the following.

Fig. 6.1

•  Option: push the black button (FILTER CLEANING) on the 

ControlPro/Panel to activate an additional cleaning cycle. 

This will take approx. one minute per filter cartridge.

•  Disconnect the compressed air supply.
•  Fully disconnect the unit from the mains.
•  Unlock the dust drawer (A) with the supplied square key.
•  Gradually open the dust drawer and empty it with an 

industrial vacuum cleaner at the same time

7 8

.

•  Close the dust drawer and lock it. Make sure to rotate the 

key 90°.

•  Connect the compressed air.
•  Energize the unit.

Fig. 6.1 

A

Emptying the dust drawer

6.3 

Filter replacement

The ControlPro/HMI indicates when you must 

replace the filter cartridges. Replace all filter 

cartridges at the same time.

Personal protective equipment (PPE)

Wear respiratory protection and protective 

gloves when you replace the filter 

cartridges.

WARNING

Do 

not

 replace the filter cartridges while the fan is 

running.

To replace the filter cartridges, do the following.

Fig. 6.2

•  Option: push the black button (FILTER CLEANING) on the 

ControlPro/Panel to activate an additional cleaning cycle. 

This will take approx. one minute per filter cartridge.

•  Disconnect the compressed air.
•  Fully disconnect the unit from the mains.
•  Loosen the star knob (F) and disassemble the cover plate 

(E), the nut (D) and the metal washer (C).

•  Remove (one of) the upper filter cartridge(s)

9

 (B) and put 

it in the plastic sack in which the replacement filter 

cartridge is supplied.

7.

  The dust drawer has a pull-out protection. To fully remove it: lift the handle 

and pull out the dust drawer.

8. Do 

not

 use any liquids to empty or clean the dust drawer; this causes damage 

to the filter cartridges.

9.

  Removing the upper filter cartridge(s) first, keeps the release of dust to a 

minimum.

Summary of Contents for MDB-2/Compact PRO

Page 1: ...www plymovent com Central filter system with integrated fan MDB COMPACT PRO Installation and user manual EN...

Page 2: ...as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type...

Page 3: ...ions Product type Equals to MDB 2 Compact PRO MDB 2 C MDB 4 Compact PRO MDB 4 C MDB 6 Compact PRO MDB 6 C The specific product type 4 6 8 corresponds with the number of filter cartridges 1 INTRODUCTIO...

Page 4: ...ction push in fitting in G in out 12 mm Electrical data Connection voltage fan 230V 3ph 60Hz 460V 3ph 60Hz 575V 3ph 60Hz The use of a frequency inverter makes the 60 Hz fan suitable to run on a 50 Hz...

Page 5: ...xtensive feature package to monitor and arrange the RamAir pulse amplifier filter cleaning system the required airflow and the corresponding fan speed By means of the user friendly HMI you can program...

Page 6: ...directions in the sales brochure In case of doubt it is the use which can be deduced from the construction the model and the function of the technical product which is considered normal use Operating...

Page 7: ...the MDB 4 C and MDB 6 C are supplied separately to allow you to determine the desired inlet position4 The inlet position of the MDB 2 C is fixed Make sure that the product is complete The package con...

Page 8: ...orm or frame image of frame is indicative only 4 5 Air inlet module and cover plate MDB 2 C The air inlet module and the cover plate are pre installed on a fixed position MDB 4 C and MDB 6 C The air i...

Page 9: ...with the eye bolts5 Fig 4 6 If you have installed the cover plate on the left Put blinding plugs A in the remaining holes Fig 4 6 A 8x Blinding plugs 5 You must install the corner plates to make the u...

Page 10: ...PE Wear respiratory protection and protective gloves when you apply precoat material Necessary quantity of precoat MDB 2 C 1 kg 2 lbs MDB 4 C 2 kg 4 lbs MDB 6 C 3 kg 6 lbs To apply precoat material to...

Page 11: ...d protective gloves when you empty the dust drawer ATTENTION The industrial vacuum cleaner that you use to empty the dust drawer must meet dust class H according to EN 60335 2 69 or HEPA class efficie...

Page 12: ...the safety regulations that are written in chapter 3 when you carry out the activities below Symptom Problem Possible cause Solution Poor extraction capacity The system does not function properly Clog...

Page 13: ...fter dismantling of the unit clean the dismantling area 10 2 Disposal Dispose of the pollutants and dust together with the used filter cartridges in a professional manner in accordance with federal st...

Page 14: ...Dimensions MDB 2 Compact MDB 4 Compact MDB 6 Compact Front view B C A B C A B C A mm inch mm inch mm inch A 1348 53 1801 70 2004 78 B 1502 59 1955 77 2158 85 C 1186 46 1190 46 1641 64 Top view D D D...

Page 15: ...1500 2000 2500 3000 3500 1000 2000 3000 4000 5000 6000 7000 8000 Pressure Pa Airflow m h 1000 1500 2000 2500 3000 Airflow cfm 3500 Pressure in WG 2 4 6 8 10 12 MDB 2 COMPACT MDB 4 COMPACT MDB 6 COMPAC...

Page 16: ...0000104046 010822 A MDB Compact PRO 18 ANNEX Fig III Lifting instructions max 45 90...

Page 17: ...C C C C F C D E G M10x25 C A B MDB 2 Compact MDB 4 Compact MDB 6 Compact mm inch mm inch mm inch A 1198 47 1205 47 1205 47 B 908 35 908 35 908 35 C 76 3 76 3 76 3 D 1199 47 1649 64 1849 72 E 1516 59...

Page 18: ...10003 0000110004 0000102598 0000100351 6x 0000102666 0000103126 0000103127 0000100344 0000100345 0000100346 0000103139 0000103142 0000301426 0000103148 0000102530 0000102532 0000103162 0000100539 0000...

Page 19: ...Filter cartridge 0000117907 Coil 24V DC incl connector 0000117908 Membrane square spring for magnetic valve 0000301426 Filter cartridge holder MDB 0069002280 PRECO N 14 kg Precoat material 0806010120...

Page 20: ...www plymovent com 0000104046 010822 A MDB Compact PRO...

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