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Plymovent CONTROLPRO, Short User Manual

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130519/A ControlPro | Short user manual 

EN - 2

TABLE OF CONTENTS

INTRODUCTION ............................................................................................. 3

1 CONTROLPRO/PANEL ........................................................................ 4

1.1 

Controls and indicators ......................................................... 4

2 CONTROLPRO/HMI ............................................................................ 6

2.1 

General buttons................................................................... 6

2.2 Homescreen........................................................................ 7

2.2.1  STATUS bar ............................................................. 7
2.2.2  MENU bar................................................................ 8
2.2.3  FAN CONTROL status window ..................................... 9
2.2.4  FILTER CLEANING status window ...............................10

3 

SYSTEM MODES ................................................................................ 12

3.1 

AUTOMATIC mode ..............................................................12

3.2 MANUAL mode  ..................................................................12
3.3 SERVICE mode ..................................................................13

4 

SYSTEM SETTINGS ........................................................................... 14

4.1 

Fan settings | 

menu 2 .........................................................14

4.1.1  Weekly timer fan 

| menu 2.1 ....................................15

4.1.2  Holidays | 

menu 1.6 ................................................16

4.1.3  Extra timer settings .................................................17
4.1.4  Enable/disable the weekly timer ................................17

4.2 

Filter cleaning settings | 

menu 3 ...........................................17

4.2.1  Pressure controlled cleaning 

| menu 3.1 .....................18

4.2.2  Time controlled cleaning

 | menu 3.2 ..........................19

4.2.3  Cycles and timers | menu 3.3 ...................................19

4.3 

External start/stop signal

 | menu 2.3 ....................................20

4.4 

Language | 

menu 5.1 ..........................................................21

4.4.1  Language import .....................................................21

4.5 

Lock mode | 

menu 5.7 ........................................................22

4.6 

Backup | menu 5.5 .............................................................22

5 

MAINTENANCE | 

MENU 4 ...................................................................23

5.1 

Filter replacement | 

menu 4.1 ..............................................23

5.1.1  Current filter package

 ..............................................23

5.1.2  Replacement filter package

 .......................................24

5.2 

Logs and counters | 

menu 4.2 ..............................................24

5.2.1 Counters ................................................................25
5.2.2 Logs ......................................................................25
5.2.3  Export overall event log ...........................................25

6 

OPERATIONAL INFORMATION ......................................................... 26

6.1 

Real-time data read out .......................................................26

6.2 

System info - ControlPro/HMI ...............................................26

6.3 

System info - ControlPro/Panel .............................................26

6.4 Logs .................................................................................27
6.5 

USB stick ...........................................................................27

7 ALERTS ............................................................................................. 28

7.1 Warnings ...........................................................................28

7.1.1  Warning codes ........................................................28

7.2 Alarms ..............................................................................29

7.2.1  Alarm codes ...........................................................30

8 

DEFAULT / FACTORY SETTINGS ...................................................... 31

Summary of Contents for CONTROLPRO

Page 1: ...www plymovent com CONTROLPRO EN Short user manual ...

Page 2: ...gs menu 3 17 4 2 1 Pressure controlled cleaning menu 3 1 18 4 2 2 Time controlled cleaning menu 3 2 19 4 2 3 Cycles and timers menu 3 3 19 4 3 External start stop signal menu 2 3 20 4 4 Language menu 5 1 21 4 4 1 Language import 21 4 5 Lock mode menu 5 7 22 4 6 Backup menu 5 5 22 5 MAINTENANCE MENU 4 23 5 1 Filter replacement menu 4 1 23 5 1 1 Current filter package 23 5 1 2 Replacement filter pac...

Page 3: ...rolPro SCS Diluter PRO Fig 0 1 ControlPro Panel ControlPro HMI Depending on the specific configuration and system settings on the HMI you can activate the fan and cleaning system manually or have the entire system run fully automatically ControlPro allows for remote access via an ethernet connection In this manual Means Panel ControlPro Panel HMI ControlPro HMI Command select click on touch press ...

Page 4: ...gize and de energize the Panel and HMI White LED POWER ON system is off system is starting up system is ready Green LED FAN RUNNING fan is off fan is ramping down fan is running Yellow LED WARNING no problem refer to the HMI for the cause of the warning refer to section 7 1 1 for a list of possible warning codes Red LED ALARM no problem refer to the HMI for the cause of the alarm refer to section ...

Page 5: ...he Homescreen is locked refer to section 4 5 Rotary switch 0 1 SERVICE MODE 0 normal mode I to lock the touch screen of the HMI for service purposes Buzzer acoustic signal Together with the ALARM signal In some cases together with the WARNING signal Two functions of the Panel are similar to the functions on the HMI both can be operated either via the Panel or the HMI Panel Equals to HMI Green butt...

Page 6: ...pressed status is inactive In this example Enabled is selected Select the question mark for additional information and explanation Button Function action Edit select this button to open a list box Return to the previous screen Numeric keypad to select numbers such as enter a PIN go to a sub menu enter other values Empty input clear all Return to the previous screen backspace Enter the input save c...

Page 7: ...k mode for Homescreen is a optional function to prevent unauthorized use of several options at the Homescreen To enable the Lock mode refer to section 4 5 2 2 1 STATUS bar The status bar displays the actual information of some important statuses on top of the window The icons on the status bar are visible at all times1 Fig 2 3 Status bar Possible icons on the status bar Icon Means Action needed wa...

Page 8: ...ore info Refer to section 7 1 1 for a list of possible warning codes alarm alert in case of 1 alert it shows the number of alerts Push the alarm icon more more info Refer to section 7 2 1 for a list of possible alarm codes stop icon to immediately shut down the central filter system and switch to manual mode To immediately lock the Homescreen This icon is only visible when the Lock mode is enabled...

Page 9: ...t active When more triggers control the fan the manual trigger will be disabled When the fan is stopped or paused manually the icon remains active until the fan stops working Enabled black external start stop input signal trigger Disabled grey not active The icon is only active when enabled in the Settings menu The triggers External and Timer can be active at the same time when both triggers are f...

Page 10: ... 4 FILTER CLEANING status window Fig 2 6 Filter cleaning status window Possible icons and buttons on the filter cleaning status window Icon Filter cleaning Status Additional info On Remaining time hr min On Continuously The filter pressure drop exceeds threshold level 4 The filter will be cleaned continuously until the pressure drops below the fall back pressure automatic mode On Opening sliding v...

Page 11: ... cleaning dd hr mm Not triggered Suppressed Filter cleaning is postponed because new precoated filters are installed Button Filter cleaning button Status Additional info Button active automatic mode start manual cleaning manual mode continuously cleaning Button pressed Only in manual mode Button Filter cleaning button Status Additional info Button inactive automatic mode when manual cleaning is di...

Page 12: ...utomatic Mode 3 2 MANUAL mode2 Fig 3 2 MANUAL mode In MANUAL Mode automatic fan control is off automatic filter cleaning is off Manual activated fan control results in fan continuously on off filter cleaning control to switch continuous filter cleaning on off The HMI enters the MANUAL mode when you select the stop button on the Homescreen in case of an alarm alert 2 MANUAL Mode is also called Safe...

Page 13: ... MANUAL mode after an alarm Select this button to return to AUTOMATIC mode 3 3 SERVICE mode You must put the Panel in SERVICE mode to create a safe mode for maintenance work Fig 3 3 Service mode switch3 In SERVICE mode the HMI is locked which means filter cleaning and fan control are disabled on the HMI Fig 3 4 HMI when Panel is in SERVICE mode 3 SCS Diluter PRO the service mode switch is located ...

Page 14: ...select the menu button on the left subsequently select the sub menu type the sub menu number on the numeric keyboard on the right side of the status window Most setting are fixed and must not be changed unless the system configuration has changed To prevent unauthorized actions on the Homescreen an option is to lock the Homescreen with an extra password Refer to section 4 5 4 1 Fan settings menu 2...

Page 15: ...izontal line represents the current time5 Fig 4 3 Weekly timer setting example Procedure to program the weekly timer Fig 4 4 Select the vertical bar Mon Monday 6 which acts as a button refer to Fig 4 3 The screen shows the current operating hours in two time blocks in this example from 07 00 to 12 00 h from 12 30 to 17 00 h To copy time blocks to another day Select the weekday s in question on the...

Page 16: ...set timers A holiday period is one day or several days in a row You can set a maximum of 4 holidays To set a holiday Button Display Explanation Select menu 1 6 Holidays Button Display Explanation Enter the start date of the holiday on the numeric keypad Enter to confirm Enter the stop date of the holiday on the numeric keypad Enter to confirm To delete a holiday Button Display Explanation To delet...

Page 17: ... refer to section 4 1 2 7 In case you have not set any holiday at all you can use this function as an alternative To disable enable the weekly timer Button Display Explanation Select this icon on the Homescreen Do not forget to enable the weekly timer again 4 2 Filter cleaning settings menu 3 The ControlPro offers several options to activate filter cleaning such as pressure controlled cleaning tim...

Page 18: ... threshold values The pressure gauge on the filter cleaning status window shows the actual filter pressure example 639 Pa The scale marks show the thresholds values that activate the filter cleaning system Fig 4 6 Filter cleaning status window The pressure controlled cleaning cycles are activated in accordance with the set threshold values If you want to change the cleaning frequency for some reas...

Page 19: ...ntrolled cleaning menu 3 2 In this menu you can disable or enable time controlled filter cleaning settings Time controlled filter cleaning is enabled by default but no timer blocks are set When time controlled cleaning is enabled you can set up a weekly time schedule for filter cleaning To disable or enable time controlled cleaning Fig 4 10 Select Disabled to stop the time controlled cleaning proc...

Page 20: ... are Fig 4 12 Toggle on off Select this option when you connect a toggle switch or you want to start the fan with a continuous output signal from an external device8 Fig 4 12 External start stop signal Toggle on off Fig 4 13 Pulse on off Select this option when you want to use a momentary switch to start stop the fan or you use a pulsed output signal from an external device 8 E g from a welding ro...

Page 21: ...default The language file needed is a file with a mo file extension Copy the language file to the root directory of an empty USB stick9 Connect the USB stick to the Panel10 The 5 1 Language window displays the message USB status connected 9 Refer to section 6 5 for the USB stick requirements 10 The USB connector is located inside the Panel Future development is to connect the USB to the HMI Fig 4 ...

Page 22: ...fer to chapter 4 Fig 4 18 Lock mode for Homescreen NOTE Lock mode default PIN is 0000 11 Green button START STOP FAN Black button FILTER CLEANING 4 6 Backup menu 5 5 To create a backup of the all settings or to restore a backup to the system follow the backup procedure Fig 4 19 Connect a USB stick to the Panel12 13 Select Create backup14 Select OK When the backup is finished the message Done appea...

Page 23: ...nt filter package The operating time of the current filter package and the latest filter replacement are displayed After installing a new set of filter cartridges you have to confirm the replacement of the filter package manually here The operating time value of the current filter package will be set to 0 zero hours Before you confirm filter replacement you can select whether the filters are preco...

Page 24: ... to apply precoat material on a certain number of filter cartridges Filter system MDB Filter cartridge Precoat recommended CART D Premium Plus CART D Premium CART D Economy CART C CART E CART PTFE 10 CART PTFE 15 CART MB Filter system SCS Filter cartridge Precoat recommended FCC 150 factory precoated FCC 150 HE FCP 110 5 2 Logs and counters menu 4 2 The logs and counters screen offers an overview ...

Page 25: ... 3 Export overall event log The button Export will write a complete set of event logs and counter data as a file to a USB stick Connect a USB stick15 to the Panel16 By default Add serial number to filename is selected multiple Export logs and counters data files on the same USB stick are possible Select OK to start exporting the data 15 Refer to section 6 5 for the USB stick requirements 16 The US...

Page 26: ...cycles Total energy consumption kWh In case of VFD Panel frequency inverter connected by RS 485 cable Total energy saving kWh 6 2 System info ControlPro HMI Item Specification Hardware version Firmware version Firmware updates or new releases will be provided by Plymovent and can be downloaded from the Plymovent website Serial number MAC address IPv4 address All imported language files could be de...

Page 27: ...o USB stick 6 5 USB stick To upload or download data from the HMI via USB you need a USB stick 2 0 3 0 Requirements of the USB stick are formatted in FAT32 file system no other data on the USB always download data to the root directory17 of the USB stick 17 Root directory highest level on the USB stick no sub directories allowed Fig 6 1 Format USB stick ...

Page 28: ...ou can temporarily suppress the WARNING alert The WARNING screen will be minimized but the yellow WARNING button remains visibile on the Homescreen Select the WARNING button on the Homescreen to show the warning details again and proceed as written above 7 1 1 Warning codes A B C D E F Code Warning Action Reset Auto Manual Warning LED Buzzer W101 Dustbin almost full The dustbin is almost full Empt...

Page 29: ...ry A W115 External Sensor Filter pressure Sensor connection fault Examine the cable and connections and repair replace if necessary A W116 External Sensor Dustbin Level Sensor connection fault Examine the cable and connections and repair replace if necessary A W117 Service Mode The ControlPro HMI is locked and the system is in service mode Limited functionality control only by separate ControlPro ...

Page 30: ... inverter alarm To reset this alarm switch off the power supply of the frequency inverter Consult the Manufacturer s manual for more detailed information on the specific alarm code M A105 FIRE ALARM EMERGENCY M A106 Sliding valve not opened alarm Sliding valve is not fully opened Repair or replace sliding valve M A B C D E F Code Alarm Action Reset Auto Manual Alarm LED Buzzer A107 Sliding valve n...

Page 31: ...d 1 Delay 4 hrs 4 hrs Threshold 1 Online cycles 4 cycles 2 cycles Menu screen Settings description Default value MDB SCS 3 1 2 Threshold 2 Threshold 2 Pressure 1000 Pa 1200 Pa Threshold 2 Offline cycles 4 cycles 2 cycles Threshold 2 Delay 2 hrs 2 hrs Threshold 2 Online cycles 8 cycles 8 cycles 3 1 3 Threshold 3 Threshold 3 Pressure 1200 Pa 1400 Pa Threshold 3 Offline cycles 6 cycles 3 cycles Thres...

Page 32: ...www plymovent com ...

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