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                 A, B, C - functions which are available in modules, respectively: A, B, C 

 

 

SERVICE AND ASSEMBLY MANUAL 

ISSUE:

 v1.1 

 

APPLICABLE TO 
SOFTWARE:  

 

MODULE A 

MODULE B 

PANEL 

 

v04.30.** 

v04.30.** 

v04.**.** 

 

 

 

 

Boiler regulator  

ecoMAX810P3-L TOUCH 

FOR PELLET BOILERS  

 09-06-2014 

 

Summary of Contents for ecoMAX810P3-L TOUCH

Page 1: ...ich are available in modules respectively A B C SERVICE AND ASSEMBLY MANUAL ISSUE v1 1 APPLICABLE TO SOFTWARE MODULE A MODULE B PANEL v04 30 v04 30 v04 Boiler regulator ecoMAX810P3 L TOUCH FOR PELLET...

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Page 3: ...other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer p 26 It is recommended to operate boiler wit...

Page 4: ...3 9 CONNECTION OF TEMPERATURE SENSORS 30 13 10 CONNECTION OF WEATHER SENSOR 30 13 11 TESTING OF TEMPERATURE SENSORS 30 13 12 CONNECTION OF MIXERS ROOM THERMOSTAT 31 13 13 CONNECTION OF RESERVE BOILER...

Page 5: ...CONTAINER LOADING 42 22 9 FAN DAMAGE 42 23 OTHERS 42 23 1 POWER FAILTURE 42 23 2 ANTI FREEZING PROTECTION 42 23 3 PROTECTION OF PUMPS AGAINST CLOGGING 42 24 REPLACEMENT OF PARTS AND COMPONENTS 42 24...

Page 6: ...gulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means...

Page 7: ...ters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Information about documentation The regulator manual is a supplement for the boiler manual In...

Page 8: ...8 REGULATOR INSTRUCTION MANUAL ecoMAX810P3 L TOUCH...

Page 9: ...ction Automatic detection SUMMER mode SUMMER mode act temperature SUMMER mode deact temperature Night time decrease HUW HUW pump mode OFF Priority No priority Summer Mixer 1 4 settings Preset mixer te...

Page 10: ...ing increase of preset boiler temperature by mixer circuit increase of preset temperature for buffer loading Both left and right windows may display different information By touching the screen you ma...

Page 11: ...led regulator attempts to clean the furnace and fire it up poker is activated to operate over Poker cycle time fuel is supplied over Feeding time fan turns on with the power set in the parameter of Bl...

Page 12: ...by the boiler manufacturer in accordance with sec 26 1 In case this mode has not been activated when attempting to change the mode a prompt FUNCTION NOT AVALAIBLE appears Change of settings of Individ...

Page 13: ...the case of Standard control mode upon reaching preset boiler temperature during Individual Fuzzy Logic control upon exceeding the preset boiler temperature by 5 C In the Individual Fuzzy Logic mode...

Page 14: ...boiler is put out and awaits signal to resume heating A signal to start heating can be decrease in preset boiler temperature below the preset temperature minus the value of boiler hysteresis Boiler hy...

Page 15: ...nnecting room thermostat it is necessary to set a value of decrease in preset mixer temperature by thermostat parameters Mixer room therm e g at 5 C This value should be selected by trial and error Th...

Page 16: ...coefficient too high may cause cyclical fluctuations of the room temperature 8 17 Weather controlled operation Depending on the temperature measured outside the building both preset boiler temperature...

Page 17: ...ervals set the parameter Night time decrease for the given heating circuit at ON Night time decrease may be set separately for working days Saturdays and Sundays Fig 6 Time interwal setting window Sel...

Page 18: ...onding to 100 level of the fuel tank and set 100 level as described above Description of operation The regulator calculates the fuel level basing on the current fuel consumption Default settings do no...

Page 19: ...ON Note Long term operation of the fan the feeder or other working equipment may lead to occurrence of hazardous conditions 8 24 Operation in accordance with the schedule The boiler may be set to sta...

Page 20: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX810P3 L TOUCH...

Page 21: ...Blow in output 100 Feeder operation 100 Feeder interval 50 Blow in output 50 Feeder operation 50 Feeder interwal 30 Blow in output 30 Feeder operation 30 Feeder interval Burning off Buring off time Ai...

Page 22: ...W pump 12 start once the boiler temperature has exceeded CH pump activation temperature usually 40 C In case the water which flows to the boiler is cold thermostatic valve 7 closes It causes the flow...

Page 23: ...ting floor heating 55 C 26 room thermostat of mixer 3 27 mixer temperature sensor 3 28 mixer servo 4 29 mixer pump 4 30 room thermostat of mixer 4 31 mixer temperature sensor 4 32 extension mixer modu...

Page 24: ...15 65 C During transport the device cannot be exposed to vibrations greater than those typical of normal road transport 13 MOUNTING REQUIREMENTS Basic version of the equipment is composed of three mod...

Page 25: ...ided Assembly shall assure IP rating appropriate to the environment conditions in which the regulator will operate Moreover access of the user to live parts under hazardous voltage e g terminals shall...

Page 26: ...herefore the terminals of working module have to be isolated and access to this section of the housing must be prevented To get access to the terminals disconnect power supply make sure terminals and...

Page 27: ...Wire ending protection a correct b incorrect Connect power supply wires to terminals indicated with an arrow 13 8 Protective connection Connect protective wire of power supply cable to ground strip li...

Page 28: ...ring diagram of sensors for A and B module For safety reasons the regulator shall be equipped with the set of pins inserted to 230 VAC power supply connectors even in case no load is connected to the...

Page 29: ...ature sensor type CT4 T room thermostat use only two wires for connection do not make connection using four wires risk of regulator damage A ecoMAX810P3 L TOUCH main regulator P3 power supply cable 23...

Page 30: ...allow sensor wires to contact hot parts of the boiler and heating system Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 13 10 Connection of weather sensor Regul...

Page 31: ...ttings see sec 8 16 13 13 Connection of reserve boiler Regulator may control reserve oil or gas fired boiler In such case manual start and stop of reserve boiler is not necessary Reserve boiler starts...

Page 32: ...to use reserve boiler In OFF mode control of CH system is disabled mixer HUW and boiler pumps and mixer control are inactive Fig 22 Hydraulic diagram with reserve boiler connection of open and close...

Page 33: ...should signal few selected alarms e g AL2 and AL4 alarms sum up the values indicated in the table for individual alarms i e 2 8 10 and set this parameter at this value If any of the alarms AL1 AL2 AL3...

Page 34: ...boiler Acc recent regulations use of safety temperature limiters is mandatory 13 18 Connection of room control panel Regulator may be equipped with ecoSTER TOUCH room control panel which may perform f...

Page 35: ...time of fuel feeding and fan operation in SUPERVISION mode see sec 8 8 Setting this parameter at 0 causes that only fan will be ON in SUPERVISION mode Value of this parameter may not be too high beca...

Page 36: ...e above the maximum value configurable in this parameter Set this value acc recommendation of boiler manufacturer 14 10 Min blow in output During first start up of the boiler set the minimum blowing p...

Page 37: ...slower the boiler temperature approaches the preset value Setting higher value gives more probability that oscillations of preset boiler temperature will not occur Too low value may cause instability...

Page 38: ...an preset boiler temperature 15 7 Heat exchanger When the parameter Heat exchanger is set at YES CH pump does not stop when HUW priority is set nor in HUW SUMMER mode This parameter is intended only f...

Page 39: ...ed other values 16 5 Proportional range Note Change of this parameter is not recommended It is the value of mixer stroke The higher the value is the faster the mixer circuit achieves the preset value...

Page 40: ...ambda sensor Note do not set too high values because it may adversely affect regulation process Parameters A B C Lambda affect the adjustment speed of oxygen value present in exhaust to the preset oxy...

Page 41: ...ps the feeder and does not activate it again even though the feeder temperature remains high Alarm may be reset only upon drop of feeder temperature To reset the alarm press encoder knob or switch off...

Page 42: ...tion stops Note the function of fan rotation detection has to be enabled by the boiler manufacturer 23 OTHERS 23 1 Power failture In case of power failure the regulator returns to the operation mode i...

Page 43: ...y cause incorrect operation of the regulator 24 3 Replacement of working module The requirements are the same as for the replacement of control panel see sec 24 2 24 4 Software up grade To up grade th...

Page 44: ...ion unlock it by removing the lid and pushing the button in accordance with the documentation provided by the boiler manufacturer check the fan and replace it if necessary Fuel feeder inoperative fail...

Page 45: ...VIDUAL FUZZY LOGIC PROGRAM IS SELECTED INDIVIDUALLY TO THE GIVEN BOILER TYPE MAKE SURE THAT THE FITTINGS FOR BOILERS TESTED IN THE PLUM LABORATORIES ARE COMPATIBLE WITH FITTINGS FOR SOLD BOILERS IT IS...

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Page 48: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

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