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Installation Procedure

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Copyright Plugreen Corporation. 2011  1-00001 REV 1

Mount the Junction box plate at a suitable location on the PV racking system (typically at the 

end of a row of modules). 

Install an appropriate junction box with adapter plate. 

: Use electrical system components approved for wet locations only.

Connect the open wire end of the Plugreen AC Common Cable into the junction box using an 

appropriate gland or strain relief fitting. 

Route the continuous Grounding Electrode Conductor (GEC) through the grounding clamp of 

each solar micro-inverter. Check the standards applicable for each country

Installing the AC branch circuit junction box 

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WARNING

STEP 1

Mark the approximate centre of each PV module on the racking system. Typically the location should be 

aligning with the PV module junction box. 

:

  Please  use  the  mounting  rack  in  such  a  way  that  it  allows  a  minimum  of  20mm 

between the top of the roof and the bottom of the solar micro-inverter and 25mm between the 

back of the PV module and the top of the Micro inverter. 

WARNING

Mount the Plugreen Solar micro-inverters on the rack 

STEP 2

STEP 2

Connect the individual micro inverter on the common cable

Each  Solar  micro-inverter  comes  with  one  3  pin  Circular  AC  connector  with  a  wire  length  of  60cms. 

Connect these AC connectors with the respective female connectors on the AC Common Cable. Unused 

connectors on the AC Common Cable should be plugged with the Cap provided.

: AC Common Cable wiring is as: Red – Phase, black- neutral, green – earth/ground

:  Make  sure  protective  end  caps  have  been  installed  on  all  unused  AC  connectors. 

Unused  AC  Solar  micro-inverter  wire  harness  connectors  may  be  live  when  the  system  is 

energized by the utility system. 

 Make sure that size of AC wire gauge is appropriate to take into account of voltage drop 

between the AC branch circuit junction box

WARNING

WARNING

NOTE:

STEP 4

Ground the system using suitable copper wire

Each  Plugreen  Solar  micro-inverter  comes  with  a  ground  clip  that  can  accommodate  a  6-10  AWG 

conductor. Route a continuous GEC through each of the solar micro-inverters to the NEC approved AC 

grounding  electrode.  The  racking  and  module  could  be  grounded  to  this  conductor  using  a  crimp 

connection. An alternative method would be to connect the solar micro-inverter to the grounded racking 

using a grounding washer approved for the racking. 

STEP 5

STEP 3

Lay the AC common cable along the rack using mounting hooks 

WARNING  

:

Ensure that common AC Cable does not hang loose.

Summary of Contents for PGM-200P-230

Page 1: ...lar Micro Inverter Systems PGM 200P 230 PGM 230P 230 PGM 260P 230 Plugreen Corporation Laattakatu 13 08150 Lohja Finland Phone 358 40 1525086 www plugreen com support plugreen com Installation and Operations Manual Contact Information ...

Page 2: ... suitable copper wire 5 Step 6 Completing the Plugreen Installation Map and Connecting the PV Modules 6 4 5 Ground Fault 8 Other Faults 8 Troubleshooting an Inoperable Solar micro inverter 8 Disconnecting the Plugreen Solar micro inverter from the PV Module 9 6 Technical Considerations 10 Technical Specifications 10 Plugreen Solar micro inverter Operating Parameters 10 Voltage and Frequency Limits...

Page 3: ... Do not attempt to repair the Plugreen Solar micro inverter it contains no user serviceable parts If it fails please contact Plugreen customer service to obtain an RMA number and start the replacement process Tamperingwith oropeningthePlugreenSolarmicro inverterwillvoid thewarranty Before installing or using the Plugreen Solar micro inverter please read all instructions and cautionary markings in ...

Page 4: ...er supply to this unit is universal so it works from 85 to 265VAC This unit needs to be installed indoors Once you connect the AC power connect Ethernet cable between the units and your broadband router or modem Once you install the Communication Gateway unit it automatically starts communicating with the centralized web server Please log in to the data monitoring web server though Plugreen webpag...

Page 5: ...lugreen Solar micro inverter and on the photovoltaicarray Perform all electrical installations in accordance with all local electrical codes and the NationalElectricalCode IEC Connect the Plugreen Solar micro inverter to the electrical utility grid only after receivingpriorapprovalfromtheutilitycompany Be aware that only qualified personnel should connect the Plugreen Solar micro invertertotheelec...

Page 6: ...e system using suitable copper wire Connect the PV modules to solar micro inverters STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 Refertheinstallationdiagrambelowforbetterunderstanding Do not connect Plugreen Solar micro inverters to the utility grid or energize the AC circuit s until you have completed all of the installation procedures as described in the following sections WARNING 4 Copyright Plugr...

Page 7: ... inverter on the common cable Each Solar micro inverter comes with one 3 pin Circular AC connector with a wire length of 60cms Connect these AC connectors with the respective female connectors on the AC Common Cable Unused connectorsontheAC CommonCableshouldbeplugged with theCapprovided AC Common Cable wiring is as Red Phase black neutral green earth ground Make sure protective end caps have been ...

Page 8: ...lationmapsandexamplesfromwww plugreen com After Plugreen creates a graphical representation of your PV system on the website use the Plugreen website Insight application link to view detailed performance information for your PV system Please go to www plugreen com for more information on the Plugreen Insight web based monitoring and analysis ToconnectyourPVmodules Completely install all solar micr...

Page 9: ...stem will start producing power after 3 minutesofSystemconfigurationthem Since Plugreen solar micro inverters are powered by PV panels make sure that sufficient sunlightisavailableduring thisprocess The Plugreen solar micro inverters will start to send performance data over Power Line PLC to the Communication Gateway unit The time required for all the solar micro inverters in the system to report ...

Page 10: ...sconnect the PV wire connectors under load Please cover the PV module using anopaquecoveringsheetpriortodisconnectingthemodule Always disconnect AC power before disconnecting the PV module wires from the Plugreen Solar micro inverter The AC connector of the first solar micro inverterin a branch circuit is suitable as a disconnecting means once the AC branch circuit breaker in the load centre has b...

Page 11: ...ntenance Disconnecting the Plugreen Solar micro inverter from the PV Module To ensure that the solar micro inverter is not disconnected from the PV modules under load adhere to the following disconnection steps in the order shown Disconnect the AC by opening the branch circuit breaker Disconnect the first AC connector in the branch circuit Cover the module with an opaque cover Using a DC current p...

Page 12: ...ge is within the specs of solar micro inverterunits Make sure that the maximum short circuit current of PV panels should be less or equaltothesolarmicro inverterspecs Note PV module output voltage and current depends on the size and temperature of the PV cells alsothesolarirradiationfallingoverthepanels A listofcompatiblePVmodulesismaintainedonthePlugreenwebsite www Plugreen com Technical Specific...

Page 13: ...s A Hz Hz Hz 0 95 211 49 4 49 2 2 5 4 0 1 0 99 230 85 1 1 1 50 60 1 264 50 41 50 6 Miscellaneous Operating Parameters Peak inverter efficiency CEC weighted efficiency Nominal MPP tracking efficiency Total Harmonic Distortion Operating temperature range Storage temperature range Deg C Deg C 40 40 95 92 99 5 65 65 Plug Green Micro Inverter Operating Parameters Dimensions Weight Enclosure environment...

Page 14: ...ment of Defective Product If Plugreen repairs or replaces a Defective Product the Limited Warranty continues on the repaired or replacement product for the remainder of the original Warranty Period or ninety 90 days fromthedateofPlugreen sreturnshipmentoftherepairedorreplacementproduct whicheverislater The Limited Warranty covers both parts and labor necessary to repair the Defective Product but d...

Page 15: ...s not apply to and Plugreen will not be responsible for any defect in or damage to any Plugreen Solar Micro inverter 1 that has been misused neglected tampered with altered or otherwise damaged either internally or externally 2 that has been improperly installed operated handled or used including use under conditions for which the product was not designed use in an unsuitable environment or use in...

Page 16: ...g without limitation any economic losses of any kind any losses or damage to property or any personalinjury To the extent any implied warranties are required under applicable law to apply to the Plugreen Solar Micro inverter such implied warranties shall be limited in duration to the Warranty Period to the extent permitted by applicable law Some countries states or provinces do not allow limitatio...

Page 17: ...r N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Stick Solar Micro Inverter sticker N S W E Sti...

Page 18: ...Plugreen Corporation Laattakatu 13 08150 Lohja Finland Phone 358 40 1525086 www plugreen com support plugreen com Contact Information Passionately Powered ...

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