PlayNation Play Systems 1500DT Manual Download

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1: PLACE A FLAGON THE CORNER POSTS AT THE FRONT OF THE FORT.
2: ATTACH THE BASE OF THE FLAG WITH THE 1/2" PHILLIPS HEAD SCREWS PROVIDED.

**DO NOT OVER-TIGHTEN**

STEP 44: FLAG KIT

FLAG

1/2" PHILLIPS

HEAD SCREW

Summary of Contents for 1500DT

Page 1: ...Industrial Court Canton GA 30114 www playnation com Cimmaron Tarp Roof Model 1500DT BOXES 1501 1502 1509N 1509T 1510 1511 1517 1523 Tire Swing Box Slide Box Amber Post Option BOXES 1519 1520 2bx 1522...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

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Page 7: ...30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Commen...

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Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...Model 1500DT BOXES 1501 1502 1509N 1509T 1510 1511 1517 1523 Tire Swing Slide Box REV 3 7 2016 Timber Shield Post Option BOXES CB W 1 TSB 120 Amber Post Option BOXES 1519 1520 2bx 1522 1524...

Page 12: ...ssembly and Installation Steps 16 19 Center Post Panel Slat and Tarp Board Installation Steps 20 21 Swing Beam Assembly Steps 22 29 Tarp Step 30 Hanging Swings Safety Board Steps 31 32 Picnic Table As...

Page 13: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 14: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 15: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 16: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 17: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 18: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 19: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 20: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 21: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 22: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 23: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 24: ...omponents and general construction process of your new playset before getting started SITE PLAN Playset height 10 feet 11 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate as...

Page 25: ...ovel ___ Tape or Marker Step 40 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors...

Page 26: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 27: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 28: ...PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1 4 WASHER QTY 10 5 16 WASHER QTY 2 1502N HARDWARE PAGE 1 OF 1 REV B 8 18 2015 JH 8 X 1 3 4 WOOD SCREW QTY 4 5 16...

Page 29: ...TCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 25 8 X 2 WOOD SCREW QTY 94 8 X 2 1 2 WOOD SCREW QTY 18 5 16 TEE NUT QTY 55 5 16 X 3 1 2 HEX LAG SCREW QTY 24 PAN HEAD SCREW QTY 6 QTY 6 8 X 3 QTY 5 W...

Page 30: ...CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 LOCK NUT QTY 4 1 2 WASHER QTY 2 3 8 WASHER QTY 17 TORQUE WASHER QTY 4 1510 HARDWARE PAGE 1 OF 1 REV B 8 19 2014 JH 5 16 PLASTIC BOLT CAP QTY 2 3 8 PLASTIC...

Page 31: ...J H 5 16 WASHER QTY 26 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND...

Page 32: ...SE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 1 5 16 WASHER 8 X 3 WOOD SCREW QTY 5 1517 HARDWARE...

Page 33: ...16 X 2 1 2 QTY 6 QTY 10 5 16 18 x 5 8 L T NUT 8 X 3 1 2 QTY 4 WOOD SCREW HEX BOLT QTY 2 3 8 16 x 5 8 L T NUT QTY 4 LAG SCREW 5 16 X 2 1 2 2 1 2 L QTY 16 SQUARE DRIVE PAN HEAD SCREW 8 X 1 1 4 QTY 2 EY...

Page 34: ...1300 AS 2 4 1400 BPB BOARD BOTTOM PANEL 2 X 4 X 14 2 4 1475 PTTS TOP SUPPORT PICNIC TABLE 2 X 4 X 14 3 4 2 4 2750 PTSS SEAT SUPPORT PICNIC TABLE 2 X 4 X 27 1 2 2 4 2400 RLST STEP 4 2 2 X 4 X 13 ANGLE...

Page 35: ...1 2 2 CDS 1 2 4 7000 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 RWS 2 CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 1 LEFT 1 2 4 6600 LRS 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 2 4 4750 SBEP 2 4 5800 CM...

Page 36: ...2 X 4 X 70 2 4 7000 RTPB 2 2 X 6 X 70 2 6 4750 ESPB 4 HOLES OFFSET SANDBOX BOARD AND BOTTOM PANEL 2 6 7000 SB 2 4 HOLES OFFSET SANDBOX BOARD BOTTOM PANEL 2 X 6 X 70 2 6 7000 FFB 1 1 HOLES OFFSET BOARD...

Page 37: ...HT SUPPORT ROPE LADDER 2 X 6 X 102 2 6 10200 RLRFR 1 RIGHT RUNNER FRONT 4 4 4750 SBM 1 2 MOUNT SWING BEAM 4 X 4 X 47 1 2 8 ROPE LADDER 2 X 6 X 102 TIC TAC TOE X 13 MOUNT 2 125 3 1750 TTTM X 2 5 125 3...

Page 38: ...8 3 X 4 X 40 8 4 5 X 6 X 23 125 3 2825 PS 1 5 PANEL SLAT 4 X 2 1 X 28 8 125 3 2387 RWC CAP ROCK WALL 8 125 6 2200 SS 2 SANDBOX SEAT X 6 X 22 4 5 5 7 X 3 X 23 4 125 6 2387 BRW 1 WALL BOARD BOTTOM ROCK...

Page 39: ...2 X 2 X 16 LEG 2 X 4 X 18 2 X 4 X 33 RAMP POST 1 TIRE SWING 2 4 3300 RP 2 4 1800 RPB 2 X 4 X 18 125 6 4737 DB 3 11 8 DECK BOARD 4 4 7200 AFL RAMP POST 4 2 4 1875 RS BRACE 2 4 X 4 X 72 RAMP SUPPORT 5...

Page 40: ...N 2 4 9600 SB 4 X 4 X 108 4 PLASTIC COATED TIRE SWING BEAM 2 1 BOARD SWING BEAM 2 PLASTIC COATED 4 X 6 X 120 SWING LEG 4 X 6 X 108 1 PLASTIC COATED CORNER POST PLASTIC COATED 4 X 4 X 96 2 2 6 9550 FB...

Page 41: ...S 6 2 X 4 X 36 3 4 2 4 3675 SBH 2 4 4750 CM PLASTIC COATED 4 X 4 X 96 2 X 4 X 36 3 4 2 4 3675 SB 3 SUPPORT RAILING DECK 2 4 3675 TB TARP BOARD 2 X 4 X 36 3 4 2 4 2900 BD 15 BRIDGE DECK 2 X 4 X 29 CORN...

Page 42: ...S BRIDGE RAIL 2 X 4 X 66 BRIDGE RAIL 125 3 2850 PS SLAT 11 5 4 X 3 X 28 1 2 1 6 PANEL BOARD 5 4 X 4 X 29 3 8 DECK SPACER 7 5 4 X 4 X 36 11 16 4 4 2900 CP DECK BOARD 125 4 3668 DB 20 5 4 X 3 X 16 2 6 3...

Page 43: ...PICTURE DESCRIPTION QTY 1 SWING WIKI WAVE BAR 04 0002 10 04 0006 W CHAINS 2 SLIDE 1 W CHAINS TRAPEZE 1 2 3 10 ROCK WALL ROPE 12 OR 13 RAMP ROPE 13 ROPE LADDER ROPES 33...

Page 44: ...XES 1501 1502 1509N 1510 1511 1517 1523 HARDWARE BOXES INSTRUCTIONS SWING BAG 07 0008 ONE 11 5002 ARE IN PLATE ROCKS 1 10 2 5 ROCKS 1 EA CLIMBING ROCK A FRAME SWING LEG BRACKET 11 5010 PICTURE DESCRIP...

Page 45: ...PICTURE DESCRIPTION QTY 1 1 6 11 4012 07 0001 HANGER TELESCOPE SWING IRON DUCTILE TIRE SWING W CHAINS 04 0014 35...

Page 46: ...2 BRACKET 28 0001 11 4003 6 GREEN BRACKET 11 5013 90 SPRING CLIP 9 SAFETY HANDLE PAIR 07 0005 1PR PICTURE DESCRIPTION QTY 36...

Page 47: ...96 1 57 1 2 X 34 1 2 FLAG KIT BRIDGE CLATTER 1 4 09 1014 2 05 1012 CLATTER CHAIN BRIDGE TARP TARP 05 0010 MATERIAL AND COLOR WILL VARY BY MODEL PICTURE DESCRIPTION QTY 37...

Page 48: ...TURE QTY TIC TAC TOE PR UNASSEMBLED STEERING 07 0004 1 WHEEL 1 11 4010 1 1 1 07 0010 TIRE SWING SWIVEL 1 NOT SHOWN NOT SHOWN GROUND STAKE PAIR 07 0016 P MANUFACTURER LOGO PLATE CLATTER BRIDGE MESH PAN...

Page 49: ...ES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X...

Page 50: ...M HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4...

Page 51: ...T BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY T...

Page 52: ...X 6 X 70 FRONT FACE BOARD STEP 3A DRILL HOLES FOR BRIDGE CHAINS 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE...

Page 53: ...ES FOR CLATTER BRIDGE CHAIN LEFT SIDE OF PLAY SET STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK...

Page 54: ...NSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSE...

Page 55: ...T BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE T...

Page 56: ...RING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT...

Page 57: ...SIDES OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARDS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPOR...

Page 58: ...OFFSET HOLES UP AND 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS OFFSET HOLES UP LAG SCREW 5...

Page 59: ...EN THE FRONT FACE BOARD AND BOTTOM PANEL BOARD DO THE FOLLOWING 1 LOOSEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET REMOVE THE SCREWS ON ONE SIDE OF EACH DECK SPACER 2 ALLOW THE DECK BO...

Page 60: ...T INSTALLATION DAMAGE PRE DRILL 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES...

Page 61: ...A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PU...

Page 62: ...CK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD...

Page 63: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 64: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 65: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 66: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 67: ...OF THE FRONT FACE BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE F...

Page 68: ...UPPORT BOARD AT THE SQUARE END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 1 FROM THE END FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 3 SECOND PLA...

Page 69: ...IDE ON A FIRM SURFACE THEN HAMMER IN THE 5 16 T NUTS REPEAT FOR THE OTHER 5 16 T NUT STEP 16A CLIMBING RAMP 1 PLACE THE RAMP SIDE ON A FIRM LEVEL SURFACE HAMMER A 5 16 T NUT INTO EACH HOLE ON THE INSI...

Page 70: ...2 1 2 WOOD SCREWS PER RAMP SUPPORT 3 ABOVE EACH OF THE RAMP SUPPORTS PLACE ONE 2 1 2 WOOD SCREW THROUGH THE RAMP SIDE BOARDS INTO THE 2 X 6 FLOOR BOARDS BETWEEN EACH RAMP SUPPORT INSTALL TWO MORE 2 1...

Page 71: ...HAT DOES NOT HAVE THE COUNTERBORED HOLE 2 SCREW A 3 8 EYE BOLT WITH A WASHER INTO THE T NUT SO IT LOOKS LIKE THE BOTTOM PICTURE DO NOT TIGHTEN THE EYE BOLT SO TIGHTLY THAT IT CRACKS THE WOOD JUST SNUG...

Page 72: ...D OF THE FLOOR SUPPORT BOARDS STEP 18 CLIMBING RAMP 1 ATTACH THE 2 X 2 X 16 FLOOR SUPPORT BOARDS TO THE FLOOR BOARDS WITH 2 1 2 WOOD SCREWS SEE DETAIL VIEW BELOW 2 FASTEN THE 90 GREEN BRACKET TO THE R...

Page 73: ...THE EYE BOLTS SHOULD BE ON THE OUTSIDE OF THE RAMP POSTS 2 SQUARE THE RAMP POST TO THE RAMP SIDE AND DRIVE IN TWO 2 1 2 WOOD SCREWS TO SECURE IT RAMP POST EYE BOLTS ON OUTSIDE OF RAMP POSTS RAMP SIDE...

Page 74: ...N HEAD SQUARE DRIVE SCREWS STEP 18B CLIMBING RAMP 1 FASTEN A BRACKET AS SHOWN UNDERNEATH THE RAMP TO THE RAMP POST AND THE RAMP SUPPORT 2 USE 8 X 1 1 4 PAN HEAD SQUARE DRIVE SCREWS TO ATTACH THE BRACK...

Page 75: ...T 4 ATTACH THE TOP OF THE RAMP POST SUPPORT TO THE RAMP POST WITH ONE 8 X 2 1 2 WOOD SCREW AND ONE 8 X 3 1 2 WOOD SCREW 5 ATTACH THE BOTTOM OF THE RAMP POST SUPPORT TO THE RAMP SIDE WITH FOUR 8 X 2 1...

Page 76: ...1 1 2 ABOVE THE BOTTOM OF THE BOTTOM PANEL BOARD USING THE BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF...

Page 77: ...OLES AS A GUIDE THEN ATTACH THE MOUNTS WITH 5 16 X 2 1 2 LAG SCREWS WITH WASHERS DO NOT OVER TIGHTEN 2 USE THE HOLES AS A GUIDE TO DRILL 3 8 DIAMETER HOLES THROUGH THE ROPE LADDER SUPPORT DRILL CAREFU...

Page 78: ...SIDE NOW THREAD IT THROUGH THE EYE BOLT NOW THREAD IT THROUGH THE HOLE IN THE ROPE MOUNT ON THE ROPE LADDER SUPPORT REPEAT THIS PROCESS FOR THE OTHER ROPE ON THE OTHER SIDE OF THE RAMP 3 TO MAKE THE R...

Page 79: ...TER POST TO THE RAILING WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER AT THE TOP SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARD WITH 8 X 2 1 2 W...

Page 80: ...IONS VIEW FROM OUTSIDE THE PLAY SET ROCK WALL PANEL PANEL SLAT 5 4 X 2 5 8 X 28 1 4 SCREW 2 WOOD LEAVE THIS SLAT OFF UNTIL AFTER INSTALLING THE TIRE SWING BEAM ONCE THE TIRE SWING BEAM IS IN PLACE SEC...

Page 81: ...RP BOARDS 1 LOCATE THREE 2 X 4 X 47 3 8 TARP BOARDS 2 ATTACH EACH TARP BOARD TO THE TOP OF THE CENTER TARP SUPPORT OR THE CORNER POSTS WITH 8 X 2 1 2 WOOD SCREWS 2 X 4 X 47 3 8 TARP BOARD 8 X 2 1 2 WO...

Page 82: ...HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLESOF THE SWING BEAM SUPPORT US...

Page 83: ...DE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED...

Page 84: ...H SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 85: ...F THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM...

Page 86: ...3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 26 MO...

Page 87: ...FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER AND A 3 8 LOCK NUT WITH A 3 8 WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPO...

Page 88: ...VEL STEP 28 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EIT...

Page 89: ...58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO S...

Page 90: ...N THE GROMMETS UNDER THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE NOTE IF YOU WISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREWS WITH A 1 8 DRILL BIT NOTE IF...

Page 91: ...NG CLIP SWING CHAIN STEP 31 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDE...

Page 92: ...OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH HOLES OFFSET UP OR DOWN YOUR CHOICE TO THE CORNER P...

Page 93: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 94: ...MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REA...

Page 95: ...6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD S...

Page 96: ...TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE TIRE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER LAG SCREW SWING LEG BRACKET 3 8 X 3 1 2 4 X 4 X 72 TIRE...

Page 97: ...BOLT 1 LINE UP THE HOLES OF THE TIRE SWIVEL WITH THE HOLES IN THE TIRE SWING BEAM 2 FASTEN THE TIRE SWIVEL TO THE TIRE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH...

Page 98: ...ASHERS ON TOP OF THE TIRE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH PLACE A BOLT CAP OVER ANY EXPOSED THREADS 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENT...

Page 99: ...GRADE ALSO SEE STEP 48 AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 TAKE THE ASSEMBLED TIRE SWING BEAM AND LEGS AND INSERT THE SWING BEAM INTO THE GAP BETWEEN THE BACK R...

Page 100: ...BEAM TO THE CORNER POST USING 5 16 X 7 HEX BOLTS WITH 5 16 AND 1 2 WASHERS THROUGH THE TIRE SWING BEAM AND CORNER POST INTO THE T NUTS 4 AFTER THE TIRE SWING BEAM HAS BEEN SECURED INSTALL THE 5 4 X 3...

Page 101: ...M LEVEL STEP 37 LEVEL TIRE SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MA...

Page 102: ...ION THE 2 X 4 X 47 1 2 TIRE SWING LEG CROSS MEMBER AGAINST THE SWING LEGS 2 LEVEL THE TIRE SWING CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES ONTO THE SWING L...

Page 103: ...HANGING THE TIRE SWING 1 START BY ATTACHING THREE SPRING CLIPS TO THE TIRE SWIVEL ON THE SWING BEAM 2 ATTACH ONE CHAIN AT A TIME TO ONE SPRING CLIP 3 ADJUST HEIGHT AS NEEDED SPRING CLIP TIRE SWING CH...

Page 104: ...PE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE...

Page 105: ...BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FAS...

Page 106: ...BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 14 X...

Page 107: ...T 3 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT O...

Page 108: ...1 PLACE A FLAGON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN STEP 44 FLAG KIT FLAG 1 2 PHILLIPS HEAD SCREW 98...

Page 109: ...WN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS A...

Page 110: ...GAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 AT...

Page 111: ...HE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NO...

Page 112: ...PART 2 CLATTER BRIDGE ASSEMBLY 102...

Page 113: ...IS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE...

Page 114: ...THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX...

Page 115: ...SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTO...

Page 116: ...ASSEMBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS LEFT SIDE DECK SUPPORT HEX BOLT 5 16 X 4 1 2 FRONT OF TOWER FRA...

Page 117: ...DBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND...

Page 118: ...THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE...

Page 119: ...ECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK BOARD AND ON TOP OF THE FORT DECK PLACE A LEVEL ON TOP OF THE 66 B...

Page 120: ...5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 OR THE OUTSIDE SURFACE OF THE CORNER POSTS DO NOT ATTACH THE DECK SPACERS YET 5 4...

Page 121: ...OTTOM PANEL BOARD SHOULD FLUSH TO THE TOP OF THE DECK 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS LEAVE THE LAG SCREWS LOOSE UNTIL THE NEXT STEP...

Page 122: ...4 TIGHTEN THE FASTENERS IN THE 2 X 6 AT THE FRONT OF THE TOWER AND IN THE BOTTOM PANEL BOARD WITH HOLES 5 TIGHTEN THE FASTENERS IN THE 2 X 6 ON THE LEFT SIDE OF THE TOWER 6 PLACE THE 2 X 4 X 36 3 4 B...

Page 123: ...ECK BOARDS TO THE DECK SUPPORTS WITH 2 WOOD SCREWS B C STEP 11 DECK 1 INSTALL THE 5 4 X 4 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE D 5 4 X 4 X 36 1 2 FRONT OF TOWER DEC...

Page 124: ...EL SLATS 2 IF THE SLATS ARE NOT ALREADY PRE DRILLED THEN PRE DRILL THE PANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 ON THE LEFT SIDE OF THE TOWER INSTALL TWO...

Page 125: ...TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 13 TIC T...

Page 126: ...THE LEFT SIDE OF THE TOWER ON THE INSIDE THE TIC TAC TOE SHOULD BE APPROXIMATELY 3 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 8 X 1 3 4 WOOD SCREWS PAN...

Page 127: ...E RAIL TO THE CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EA...

Page 128: ...TS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS USING THE 16 DIMENSION AT THE FORT AS SHOWN ON STEP 15 AND BELOW ATTACH EACH LOWER BRIDGE RAIL WITH...

Page 129: ...RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN TH...

Page 130: ...USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW ST...

Page 131: ...DECK BOARD 96 CHAIN SECTIONS B 1 LOCATE TWO 96 CHAIN SECTIONS THAT SHIPPED WITH THE CLATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN...

Page 132: ...BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AND SCREW IT INTO THE T NUT TIGHT...

Page 133: ...CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK PANEL BOARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS STEP 21 BRIDGE DECK CHAIN INSTALLATION LINK TO ATTACH...

Page 134: ...TACH THE VERTICAL TARP SUPPORTS TO THE TOP PANEL BOARDS WITH 2 1 2 WOOD SCREWS 1 PLACE THE 2 X 4 X 33 VERTICAL TARP SUPPORTS ON THE INSIDE OF THE TOP PANEL BOARDS THE END OF EACH VERTICAL TARP SUPPORT...

Page 135: ...TARP BOARD SHOULD BE FLUSH WITH THE SIDES OF THE VERTICAL TARPS SUPPORTS 3 ATTACH THE TARP BOARD TO THE VERTICAL TARP SUPPORTS WITH 2 1 2 WOOD SCREWS 4 PLACE ONE TARP BOARD ON TOP OF THE CORNER POSTS...

Page 136: ...THE TARP OVER THE TOP OF THE TARP BOARD ON TOP OF THE VERTICAL TARP SUPPORTS THE HEMS SHOULD FACE THE INSIDE 3 THE TARP WILL OVERLAP THE SIDE OF THE TARP BOARDS ON TOP OF THE CORNER POSTS 4 ATTACH THE...

Page 137: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 138: ...STEP 26 MOUNTING THE LADDER 1 PLACE THE TOP OF THE BRACKETS 1 1 2 DOWN FROM THE TOP OF THE 2 X 6 2 CENTER THE LADDER SIDE TO SIDE 3 MARK THROUGH EACH BRACKET ONTO THE 2 X 6 4 DRILL 3 8 HOLES AT EACH...

Page 139: ...SAFETY HANDLES 1 PLACE A PLASTIC SAFETY HANDLE ON EACH CORNER POST ABOVE THE LADDER 2 ADJUST THE SAFETY HANDLE UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 FASTEN EACH SAFETY HANDLE WITH THE 1 4 FLAT...

Page 140: ...SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK SPACER 2 PREDRILL 1 8 HOLES INTO THE DECK SPACER AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK SPACER WITH 1 1 4 PAN HEAD SCREWS DO NOT...

Page 141: ...RIDGE RAILS STEP 29 PANEL SLAT 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLAT FLUSH TO THE SIDE OF THE BRIDGE RAILS AS SHOWN BELOW 2 ATTACH THE PANEL SLAT TO THE ROPE LADDER SUPPORT AND FRONT FACE BOARD ON T...

Page 142: ...APPENDIX 132...

Page 143: ...4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO F...

Page 144: ...ign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasten...

Page 145: ...ced on the front center post as well as the rear center 1 Center the Canopy Accent over the front or rear center post The top of the Canopy Accent should be flush to the top of the center tarp board 2...

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