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FOR SAFETY: Do not operate machine before reading
and understanding the operation manual.

Check the machine for shipping damage.

Keep your machine regularly maintained by following the
maintenance information in this manual.  We recommend
taking advantage of a service contract from your Amano
Pioneer Eclipse Authorized Distributor or Service Center.

Order parts and supplies only from an Authorized Amano
Pioneer Eclipse Distributor.  Use the parts illustration
section of your manual when ordering parts.

During and after operation, perform the recommended
daily and hourly procedures outlined in the Maintenance
Chart.

Operator Qualifications

All operators should be trained before using the CleanStar
30M machine.  All operators must carefully read this
manual and know all safety rules.

z

A trained operator is responsible for the driving/control 

of the machine, and the cleaning/maintenance of the 
machine.

z

A trained AmanoPioneer Eclipse technician is     

responsible for installation, disinstallation , mechanical 
parts maintenance, electrical parts maintenance,      
dismantling, and demolition.

z

Amano Pioneer Eclipse is not responsible for any  

damage to people and/or things caused by the non-   
observance of the instructions provided within this 
manual.

Safety and Warning Devices

WARNING! 

It is absolutely forbidden to tamper or

disconnect safety and warning devices while the machine
is working.

Note:

It is important to inspect all safety and warning 

devices every six months.  This inspection should 
be performed by qualified personnel authorized by 

Amano Pioneer Eclipse.

Pad/Brush Protection Covers

The CleanStar 30M can be equipped with either two
rotating nylon brushes or two pad holders.  Each
pad/brush is covered with a fixed guard that prevents the
rotating parts from being exposed.  The guards can only
be removed intentionally.  The machine should not be
used without the guards in place.

Emergency Seat Switch

The machine is equipped with a switch under the
operators seat.  Therefore the machine cannot be used
without the operator properly seated.

Warning Devices

The CleanStar 30M is equipped with several warning
devices:

z

A flashing yellow beacon to signal bystanders 

that the machine is in use.

z

An intermittent backup alarm to warn 

bystanders that are in the proximity of the 
machine when it is reversing.

z

A horn to allow the operator to warn anyone 

near the machine while it is in operation.

Safety Systems

The machine is equipped with the following safety
systems:

Battery/Charger Plug:  

The connector located on the

steering column can be used as means to shutdown the
machine in case of an emergency.  This connector is used
to charge the batteries.  Remove the connector, using the
handle, to disable the machine.  Do not reconnect until all
problems have been corrected.

Emergency Switch:   

The machine is equipped with an

emergency button under the driver’s seat. The machine
cannot be used without the operator properly seated.  The
machine will stop automatically if the operator forgets to
switch the machine off.   The operator must sit on the
machine again, switch the machine off, wait for a few
seconds and start the machine again.

Float:  

Inside the recovery tank there is a float switch that

stops the suction of the machine if the tank is too full.  To
start the machine again the operator has to empty the
recovery tank.

Safety Diagnostic Signaling

The electronic controller is equipped with a particular
system which shows the machine errors through quick
flashing of the diagnostic light placed on the dashboard.
The number of flashes represents one of the errors listed
below:

No. of 

flashes

1

2

3

4

5

6

7

8

9

Controller programming error

Power control error

Description

Accelerator was engaged at the time of  ignition

Motor not stopped at the time of ignition

Low Battery Voltage

High Battery Voltage

Potentiometer not at zero at the time of ignition

Accelerator interrupted

Temperature overload

5

Summary of Contents for CleanStar 30M

Page 1: ...o a resultado en da o a la m quina o propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano P...

Page 2: ...indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the m...

Page 3: ...ine 6 Storage 6 Unpacking the Machine 6 Handling the Unpacked Machine 6 Battery Installation 7 Identifying the Machine 8 Machine Operation 9 Controls and Instruments 9 Symbols on the Dashboard 10 How...

Page 4: ...8 000 ft2 hr 4460 m2 hr Noise Level 70 dBA Pads Brushes 2 x 15 in 2 x 38 5 cm Vibration Level Less than 2 5 m s2 Scrubbing Width 29 5 in 75 cm Pad Brush Motor 700W 32A 24V Squeegee Width 37 4 in 95 cm...

Page 5: ...ere burns Do not touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recom...

Page 6: ...vironment other than an indoor environment Amano Pioneer Eclipse battery powered floor machines are designed and manufactured for commercial floor maintenance only This machine is designed to scrub mo...

Page 7: ...used without the guards in place Emergency Seat Switch The machine is equipped with a switch under the operators seat Therefore the machine cannot be used without the operator properly seated Warning...

Page 8: ...reason Do not stack the boxes Storage The machine must be stored in an enclosed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and...

Page 9: ...ng the batteries or battery cables wear protective gloves and goggles Avoid contact with battery acid z When charging the batteries raise the solution tank to expose the battery compartment z Install...

Page 10: ...Identifying the Machine Note A silver label has been place on the side of the steering column The label identifies the data referring to the CE marking This label should never be removed 8...

Page 11: ...Machine Operation Controls and Instruments Diagnostic Light Battery Charge Level Indicator Forward Reverse Switch Solution Lever Key Switch Squeegee Raise Lower and Vacuum Motor On Off Lever 9...

Page 12: ...Symbols on the Dashboard 10 l Horn Battery Charge Level Reverse Gear Scrub Brushes Off Scrub Brushes On Diagnostic Light Solution Flow...

Page 13: ...ve the solution valve in the ON position The solution will continue to dispense until the solution control lever is turned to the OFF position It is not turned ON and OFF with the scrub brushes Prepar...

Page 14: ...e Lever This lever will lower the squeegee and also turn the vacuum motor on This lever must be in the raised position before traveling in reverse 1 Steering Pod 2 Acceleration Lever 3 Solution Contro...

Page 15: ...remove the squeegee this may be necessary to pass through a door opening loosen the knobs that retain the squeegee to the machine See item 2 Note Drying may be affected if suction hose is not properly...

Page 16: ...l support and press it upward 5 After replacing the brushes replace the side skirts Be sure they are fully installed before operation Squeegee Blade Replacement Squeegee blades must be replaced when t...

Page 17: ...e Braking System Every 3 Months Trained Technician Check the Battery Cable Connections Weekly Operator Check the Brushes of Each Motor Every Year Trained Technician Check the Safety Devices Every 6 Mo...

Page 18: ...place z Recharge batteries before putting them back into service Charge Limits z It is not necessary to charge the batteries if the hydrometry after a work day is not under 1 240 28 Be z The maximum...

Page 19: ...17 Tanks and Cover Group CleanStar 30 020507...

Page 20: ...K 1 30 RO502 LOCK WASHER 4 31 RO455 LOCK WASHER 4 32 VE462 SCREW 4 34 DT203 TANKS SPACER 2 36 HH006 EXTENSION PIPE 1 37 IS024 ACOUSTIC TREATMENT 1 38 IS023 ACOUSTIC TREATMENT 1 39 PY610 U BOLT 2 40 GI...

Page 21: ...19 Frame Group CleanStar 30 020507...

Page 22: ...SCREW 4 34 TG138 STICKER 1 35 LM524 SHEET 1 36 VB474 COUNTERSUNK SCREW 4 37 PE262 PIN 1 38 VS421 SCREW 6 39 CA206 FRONT CASE 1 40 VS410 SCREW 6 41 LM526 LOCKUP SHEET 1 42 TG139 HORN STICKER 1 43 VE464...

Page 23: ...21 Squeegee and Squeegee Lift Group CleanStar 30 020507...

Page 24: ...2 35 SQ065 ET 75 STAINLESS STEEL 1 36 BP301 SQUEEGEE FRONT BLADE 1 37 LM563 SQUEEGEE FRONT BAND 1 38 VE460 SCREW 1 39 RO455 LOCK WASHER 1 40 BN003 NYRELAN BUSH D19 05mm 2 41 SU560 SUPPORT 1 42 MI180...

Page 25: ...23 Scrub Deck Group CleanStar 30 020507...

Page 26: ...EFT SOLUTION PIPE 1 55 MO282 BRUSH ENGINE 1 56 CH011 TONGUE 1 Ref Part Description Qty 57 MP244 CHARCOAL 4 58 CI043 BELT 1 59 PP117 PULLEY 1 60 RC190 UNION 2 61 SG019 SEEGER RING 2 62 VB431 SCREW 2 63...

Page 27: ...Scrub Deck Group Continued CleanStar 30 25 020507...

Page 28: ...ICROSWITCH AM 15039 1 120 DD452 SELF LOCKING NUT 2 121 VE480 SCREW 1 122 RO456 LOCK WASHER 1 123 DT108 SPACER 1 124 DD406 LOCK NUT 1 125 MI275 REAR ANTI SPLASH BLACK 1 126 LM566 REAR LISTEL 1 127 RO50...

Page 29: ...27 Wiring Schematic CleanStar 30 Page 1 of 3 020507...

Page 30: ...28 Wiring Schematic CleanStar 30 Page 2 of 3 020507...

Page 31: ...29 Wiring Schematic CleanStar 30 Page 3 of 3 020507...

Page 32: ...TERMINAL BOARD SUPPORT 3 27 PY657 80AFUSE 1 28 CW238 DRIVING WHEEL CABLE 1 29 CW235 BATTERY CABLE 1 30 SL021 RELAY SUPPORT 3 31 GL014 ELECTRIC FLOAT 1 32 PY300 2 POLE CONNECTOR 1 33 CW237 SUCTION ENG...

Page 33: ...st be returned to the Distributor for credit 3 Batteries warranted by battery manufacturer for one 1 year Prorated THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pioneer...

Page 34: ......

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