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Ref. Part #

Description

Qty.

1

PT313

PLATE

1

2

VS411

SCREW

2

3

VS421

SCREW

2

4

LV357

LEVER

1

5

LV356

LIFTING LEVER

1

6

BO038

BR. GR. SUSP. LEV. BUSH

6

7

LV361

BRAKE LEVER

1

8

BO135

BUSH

1

9

PP036

WIRE PULLEY

1

10 PT290

CABLE FASTENING PLATE

1

11

RO455

LOCK WASHER

1

12 VE461

SCREW

1

13 MI263

RIGHT SHEATH

1

14 MI130

BRAKE WIRE REGULATOR

2

15 MI264

LEFT SHEATH

1

16 SG016

SEEGER

2

17 DD455

SELF-LOCKING NUT

4

18 VG023

DOWEL

2

19 DT193

SPACER

1

20 PE263

ECCENTRIC PIN

1

21 MI266

SQUEEGEE UP CABLE

1

22 VV439

SCREW

1

23 FS002

CLAMP 12/20

2

24 ST053

SUPPORT

1

25 VS414

SCREW

2

26 TB288

SOLUTION PIPE

1

27 RC002

UNION

2

28 RC073

UNION

2

29 RB007

SOLUTION VALVE

1

30 LV367

SOLUTION COCK LEVER

1

31 GH007

SOLUTION VALVE RING NUT

2

32 PE264

PIN

1

33 MI028

PIN

2

34 SN002

JOINT

2

35 DD404

LOCK NUT

2

36 TI173

TIE ROD

1

37 DD452

SELF LOCKING NUT

2

38 TB285

BRUSHES SOLUTION PIPE

1

39 VV472

COUNTERSUNK SCREW

4

40 MI267

BRAKE CABLE

1

41 VB432

SCREW

4

42 VB442

SCREW M10x30 UNI5931

1

43 DT194

SPACER

1

44 BN003

NYRELAN BUSH D19, 05mm

2

45 TB289

RIGHT SOLUTION PIPE

1

46 SU069

SUPPORT

4

47 AL107

SHAFT

1

48 CH011

TONGUE

2

49 RC005

T UNION

1

50 AL116

LEFT BRUSHES SHAFT

1

51 AL114

RATIOMOTORS SHAFT

1

52 CH5002

TONGUE

1

53 VG016

DOWEL

2

54 TB290

LEFT SOLUTION PIPE

1

55 MO282

BRUSH ENGINE

1

56 CH011

TONGUE

1

Ref. Part #

Description

Qty.

57 MP244

CHARCOAL

4

58 CI043

BELT

1

59 PP117

PULLEY

1

60 RC190

UNION

2

61 SG019

SEEGER RING

2

62 VB431

SCREW

2

63 RO453

LOCK WASHER

1

64 RO503

LOCK WASHER

1

65 VE422

SCREW

1

66 RD017

REDUCTION GEAR

2

67 DD455

SELF-LOCKING NUT

8

68 RO405

LOCK WASHER

8

69 VV467

SCREW

8

70 PP118

PULLEY

1

71 CH049

TONGUE

4

72 PE265

PULLEY

1

73 AL115

RIGHT BRUSHES SHAFT

1

74 CP202

SPLIT PIN

2

75 BO147

BUSH

4

76 VV467

SCREW

4

77 RO455

LOCK WASHER

2

78 CA240

SIDE BRUSHES CASE

2

79 BP288

BUMPER

2

80 LM556

BUMPER BAND

2

81 VE470

SCREW

2

82 RT063

WHEEL

2

83 BO105

BUSHING

2

84 DD405

LOCK NUT

4

85 VB474

COUNTERSUNK SCREW

4

86 RO502

LOCK WASHER

2

87 AL117

SHAFT

1

88 AL118

SHAFT

1

89 KIT264

HEX. NYLON BRUSH 15”

1

89 KIT264A

HEX. STEEL BRUSH 15”

2

89 KIT264B

HEX. “BROOM” BRUSH 15”

2

89 KIT264C

TYNEX BRUSH 15”

2

89 KIT264Y

HEX. NYLON-STEEL BRUSH

2

89 KIT265

PAD HOLDER ASSY. 15”

2

90 DD452

SELF-LOCKING NUT

4

91 SZ003

BRUSH, NYLON

2

91 SZ003A

BRUSH, STEEL

2

91 SZ004B

BRUSH, “BROOM”

2

91 SZ004C

BRUSH, TYNEX

2

91 SZ004Y

BRUSH, NYLON-STEEL

2

91 TS006

PAD HOLDERS 15”

2

92 GH008

BRUSH CONN. RING NUT

2

93 PE064

BRUSH CONNECTION PIN

2

94 SP002

TENSION PIN

2

95 ML042

SPRING

2

96 VS422

SCREW

6

97 FL004

HEX. BRUSH CONN. FLANGE

2

98 SU559

PLATE UP SUPPORT

1

99 LV271

BRUSH LEVER

4

100 RO502

LOCK WASHER

4

101 RO455

LOCK WASHER

2

102 VB430

SCREW

2

24

Scrub Deck Group:  CleanStar 30

020507

Summary of Contents for CleanStar 30M

Page 1: ...o a resultado en da o a la m quina o propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano P...

Page 2: ...indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the m...

Page 3: ...ine 6 Storage 6 Unpacking the Machine 6 Handling the Unpacked Machine 6 Battery Installation 7 Identifying the Machine 8 Machine Operation 9 Controls and Instruments 9 Symbols on the Dashboard 10 How...

Page 4: ...8 000 ft2 hr 4460 m2 hr Noise Level 70 dBA Pads Brushes 2 x 15 in 2 x 38 5 cm Vibration Level Less than 2 5 m s2 Scrubbing Width 29 5 in 75 cm Pad Brush Motor 700W 32A 24V Squeegee Width 37 4 in 95 cm...

Page 5: ...ere burns Do not touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recom...

Page 6: ...vironment other than an indoor environment Amano Pioneer Eclipse battery powered floor machines are designed and manufactured for commercial floor maintenance only This machine is designed to scrub mo...

Page 7: ...used without the guards in place Emergency Seat Switch The machine is equipped with a switch under the operators seat Therefore the machine cannot be used without the operator properly seated Warning...

Page 8: ...reason Do not stack the boxes Storage The machine must be stored in an enclosed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and...

Page 9: ...ng the batteries or battery cables wear protective gloves and goggles Avoid contact with battery acid z When charging the batteries raise the solution tank to expose the battery compartment z Install...

Page 10: ...Identifying the Machine Note A silver label has been place on the side of the steering column The label identifies the data referring to the CE marking This label should never be removed 8...

Page 11: ...Machine Operation Controls and Instruments Diagnostic Light Battery Charge Level Indicator Forward Reverse Switch Solution Lever Key Switch Squeegee Raise Lower and Vacuum Motor On Off Lever 9...

Page 12: ...Symbols on the Dashboard 10 l Horn Battery Charge Level Reverse Gear Scrub Brushes Off Scrub Brushes On Diagnostic Light Solution Flow...

Page 13: ...ve the solution valve in the ON position The solution will continue to dispense until the solution control lever is turned to the OFF position It is not turned ON and OFF with the scrub brushes Prepar...

Page 14: ...e Lever This lever will lower the squeegee and also turn the vacuum motor on This lever must be in the raised position before traveling in reverse 1 Steering Pod 2 Acceleration Lever 3 Solution Contro...

Page 15: ...remove the squeegee this may be necessary to pass through a door opening loosen the knobs that retain the squeegee to the machine See item 2 Note Drying may be affected if suction hose is not properly...

Page 16: ...l support and press it upward 5 After replacing the brushes replace the side skirts Be sure they are fully installed before operation Squeegee Blade Replacement Squeegee blades must be replaced when t...

Page 17: ...e Braking System Every 3 Months Trained Technician Check the Battery Cable Connections Weekly Operator Check the Brushes of Each Motor Every Year Trained Technician Check the Safety Devices Every 6 Mo...

Page 18: ...place z Recharge batteries before putting them back into service Charge Limits z It is not necessary to charge the batteries if the hydrometry after a work day is not under 1 240 28 Be z The maximum...

Page 19: ...17 Tanks and Cover Group CleanStar 30 020507...

Page 20: ...K 1 30 RO502 LOCK WASHER 4 31 RO455 LOCK WASHER 4 32 VE462 SCREW 4 34 DT203 TANKS SPACER 2 36 HH006 EXTENSION PIPE 1 37 IS024 ACOUSTIC TREATMENT 1 38 IS023 ACOUSTIC TREATMENT 1 39 PY610 U BOLT 2 40 GI...

Page 21: ...19 Frame Group CleanStar 30 020507...

Page 22: ...SCREW 4 34 TG138 STICKER 1 35 LM524 SHEET 1 36 VB474 COUNTERSUNK SCREW 4 37 PE262 PIN 1 38 VS421 SCREW 6 39 CA206 FRONT CASE 1 40 VS410 SCREW 6 41 LM526 LOCKUP SHEET 1 42 TG139 HORN STICKER 1 43 VE464...

Page 23: ...21 Squeegee and Squeegee Lift Group CleanStar 30 020507...

Page 24: ...2 35 SQ065 ET 75 STAINLESS STEEL 1 36 BP301 SQUEEGEE FRONT BLADE 1 37 LM563 SQUEEGEE FRONT BAND 1 38 VE460 SCREW 1 39 RO455 LOCK WASHER 1 40 BN003 NYRELAN BUSH D19 05mm 2 41 SU560 SUPPORT 1 42 MI180...

Page 25: ...23 Scrub Deck Group CleanStar 30 020507...

Page 26: ...EFT SOLUTION PIPE 1 55 MO282 BRUSH ENGINE 1 56 CH011 TONGUE 1 Ref Part Description Qty 57 MP244 CHARCOAL 4 58 CI043 BELT 1 59 PP117 PULLEY 1 60 RC190 UNION 2 61 SG019 SEEGER RING 2 62 VB431 SCREW 2 63...

Page 27: ...Scrub Deck Group Continued CleanStar 30 25 020507...

Page 28: ...ICROSWITCH AM 15039 1 120 DD452 SELF LOCKING NUT 2 121 VE480 SCREW 1 122 RO456 LOCK WASHER 1 123 DT108 SPACER 1 124 DD406 LOCK NUT 1 125 MI275 REAR ANTI SPLASH BLACK 1 126 LM566 REAR LISTEL 1 127 RO50...

Page 29: ...27 Wiring Schematic CleanStar 30 Page 1 of 3 020507...

Page 30: ...28 Wiring Schematic CleanStar 30 Page 2 of 3 020507...

Page 31: ...29 Wiring Schematic CleanStar 30 Page 3 of 3 020507...

Page 32: ...TERMINAL BOARD SUPPORT 3 27 PY657 80AFUSE 1 28 CW238 DRIVING WHEEL CABLE 1 29 CW235 BATTERY CABLE 1 30 SL021 RELAY SUPPORT 3 31 GL014 ELECTRIC FLOAT 1 32 PY300 2 POLE CONNECTOR 1 33 CW237 SUCTION ENG...

Page 33: ...st be returned to the Distributor for credit 3 Batteries warranted by battery manufacturer for one 1 year Prorated THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pioneer...

Page 34: ......

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