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Safety Precautions

Anyone operating the machine should read the 
following carefully and be informed of potentially 
dangerous operating conditions.  Operators should be
familiar with the location and use of all safety devices
on the machine.  Do not use the machine if it is not in
proper operating condition, and report any damage or
operation faults immediately.

DANGER!  

This machine has parts including the  

pad/brush assemblies that can cause severe injury if 
these parts are contacted while they are moving. Do 
not allow any part of the body or clothing to come in 
contact with these parts while they are moving.  Do not 
try to change the pads/brushes while the machine is
running.  Do not allow other people to come near the 
machine while it is in operation.  Do not allow the 
machine to run unattended.  Do not leave the machine 
in a place where unauthorized or untrained personnel
could use the machine.  Do not run the machine with
the pads/brushes off center, damaged or missing.  Do
not operate the machine if the machine has loose parts.

WARNING!

Batteries emit hydrogen gas.  Explosion or 

fire can result.  Keep sparks and open flame away.
Keep covers open when charging.  Do not smoke 
around batteries.  Avoid skin contact with the acid
contained in the batteries.  Never allow metal objects
to lay across battery tops.

WARNING!  

Inspect pad holders regularly.  A fractured 

pad holder may result in pad fragments causing injury.

WARNING!  

Use caution when operating the machine on

a ramp or incline.  Do not turn the machine, or leave
it unattended, on a ramp or incline.

WARNING!

Store machine inside.  Keep the electrical 

components of the machine dry.  DO NOT PRESSURE
WASH MACHINE.

WARNING!  

Modifications or alterations to this machine 

can lead to personal injury or damage to the machine.
Do not make unauthorized modifications or alterations 
to this machine.  Amano Pioneer Eclipse assumes no 
liabilities for injury or damage resulting from an     
unauthorized modification or alteration to the machine.  
Any  unauthorized modification or alteration to this 
machine voids all warranties.

WARNING!  

The motor and motor controller become hot

while the machine is in operation, and for a long time      

after the machine is shut off, to cause severe burns.  
Do not touch these parts of the machine until they have 
cooled.

WARNING!  

Injury can occur to the eyes and body while 

using the machine.  Safety goggles, safety shoes,
and safety clothing are recommended while operating
the machine.

WARNING!

Machine vibration may cause tingling or

numbness in the fingers or hands.  Gloves are 
recommended to reduce machine vibration.  If tingling
or numbness persists, shut off the machine.  If the 
vibration is caused by loose parts such as an off center 
pad/brush, adjust or tighten these parts before using 
the machine again.

CAUTION!

Do not operate machine unless trained and

authorized.  Do not operate machine unless you have 
read and understand the operation manual.  Do not
operate machine in flammable or explosive areas.

CAUTION!

Before starting machine ensure all safety 

devices are in place and functioning properly.  Before
starting machine check for proper operation.

CAUTION!

When using machine, go slowly on inclines or 

slippery surfaces.  Use care when operating machine in
reverse.  Follow all manufacturers instructions on 
chemical product containers when handling, mixing, or 
using chemical products.

CAUTION!  

When servicing machine, stay clear of moving

parts.  Do not wear loose clothing when working on 
machine.  Block machine wheels before raising or 
jacking up machine.  Use hoist stands that will support 
the weight of the machine.  Wear eye and ear 
protection when using pressurized air.  Disconnect 
battery connections before servicing machine.  Use 
only replacement parts supplied by Amano Pioneer 
Eclipse or an Amano Pioneer Eclipse Authorized 
Distributor or Service Center.

CAUTION!

When loading or unloading the machine for

transport 

use extreme caution!

Use a solid ramp 

rated for the machine weight and no greater than 10% 
slope.  Only use a truck or trailer that will support the 
weight of the machine to transport.  Block machine 
wheels when transporting.  Tie the machine down 
securely to truck or trailer when transporting.

CAUTION! DANGER!

Crushing can occur when the 

scrub deck is lowered.  To prevent this from occurring, 
do not lower the scrub deck unless all potential hazards
are removed.

CAUTION! DANGER

!  Crushing can occur when     

removing or re-installing the pad holder or brushes on 
the scrub deck.  Before removing the pad/brush      
protection covers, the ignition key must be removed 
from the key switch on the dash panel to avoid the 
machine from accidentally starting.

3

Summary of Contents for CleanStar 30M

Page 1: ...o a resultado en da o a la m quina o propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano P...

Page 2: ...indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the m...

Page 3: ...ine 6 Storage 6 Unpacking the Machine 6 Handling the Unpacked Machine 6 Battery Installation 7 Identifying the Machine 8 Machine Operation 9 Controls and Instruments 9 Symbols on the Dashboard 10 How...

Page 4: ...8 000 ft2 hr 4460 m2 hr Noise Level 70 dBA Pads Brushes 2 x 15 in 2 x 38 5 cm Vibration Level Less than 2 5 m s2 Scrubbing Width 29 5 in 75 cm Pad Brush Motor 700W 32A 24V Squeegee Width 37 4 in 95 cm...

Page 5: ...ere burns Do not touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recom...

Page 6: ...vironment other than an indoor environment Amano Pioneer Eclipse battery powered floor machines are designed and manufactured for commercial floor maintenance only This machine is designed to scrub mo...

Page 7: ...used without the guards in place Emergency Seat Switch The machine is equipped with a switch under the operators seat Therefore the machine cannot be used without the operator properly seated Warning...

Page 8: ...reason Do not stack the boxes Storage The machine must be stored in an enclosed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and...

Page 9: ...ng the batteries or battery cables wear protective gloves and goggles Avoid contact with battery acid z When charging the batteries raise the solution tank to expose the battery compartment z Install...

Page 10: ...Identifying the Machine Note A silver label has been place on the side of the steering column The label identifies the data referring to the CE marking This label should never be removed 8...

Page 11: ...Machine Operation Controls and Instruments Diagnostic Light Battery Charge Level Indicator Forward Reverse Switch Solution Lever Key Switch Squeegee Raise Lower and Vacuum Motor On Off Lever 9...

Page 12: ...Symbols on the Dashboard 10 l Horn Battery Charge Level Reverse Gear Scrub Brushes Off Scrub Brushes On Diagnostic Light Solution Flow...

Page 13: ...ve the solution valve in the ON position The solution will continue to dispense until the solution control lever is turned to the OFF position It is not turned ON and OFF with the scrub brushes Prepar...

Page 14: ...e Lever This lever will lower the squeegee and also turn the vacuum motor on This lever must be in the raised position before traveling in reverse 1 Steering Pod 2 Acceleration Lever 3 Solution Contro...

Page 15: ...remove the squeegee this may be necessary to pass through a door opening loosen the knobs that retain the squeegee to the machine See item 2 Note Drying may be affected if suction hose is not properly...

Page 16: ...l support and press it upward 5 After replacing the brushes replace the side skirts Be sure they are fully installed before operation Squeegee Blade Replacement Squeegee blades must be replaced when t...

Page 17: ...e Braking System Every 3 Months Trained Technician Check the Battery Cable Connections Weekly Operator Check the Brushes of Each Motor Every Year Trained Technician Check the Safety Devices Every 6 Mo...

Page 18: ...place z Recharge batteries before putting them back into service Charge Limits z It is not necessary to charge the batteries if the hydrometry after a work day is not under 1 240 28 Be z The maximum...

Page 19: ...17 Tanks and Cover Group CleanStar 30 020507...

Page 20: ...K 1 30 RO502 LOCK WASHER 4 31 RO455 LOCK WASHER 4 32 VE462 SCREW 4 34 DT203 TANKS SPACER 2 36 HH006 EXTENSION PIPE 1 37 IS024 ACOUSTIC TREATMENT 1 38 IS023 ACOUSTIC TREATMENT 1 39 PY610 U BOLT 2 40 GI...

Page 21: ...19 Frame Group CleanStar 30 020507...

Page 22: ...SCREW 4 34 TG138 STICKER 1 35 LM524 SHEET 1 36 VB474 COUNTERSUNK SCREW 4 37 PE262 PIN 1 38 VS421 SCREW 6 39 CA206 FRONT CASE 1 40 VS410 SCREW 6 41 LM526 LOCKUP SHEET 1 42 TG139 HORN STICKER 1 43 VE464...

Page 23: ...21 Squeegee and Squeegee Lift Group CleanStar 30 020507...

Page 24: ...2 35 SQ065 ET 75 STAINLESS STEEL 1 36 BP301 SQUEEGEE FRONT BLADE 1 37 LM563 SQUEEGEE FRONT BAND 1 38 VE460 SCREW 1 39 RO455 LOCK WASHER 1 40 BN003 NYRELAN BUSH D19 05mm 2 41 SU560 SUPPORT 1 42 MI180...

Page 25: ...23 Scrub Deck Group CleanStar 30 020507...

Page 26: ...EFT SOLUTION PIPE 1 55 MO282 BRUSH ENGINE 1 56 CH011 TONGUE 1 Ref Part Description Qty 57 MP244 CHARCOAL 4 58 CI043 BELT 1 59 PP117 PULLEY 1 60 RC190 UNION 2 61 SG019 SEEGER RING 2 62 VB431 SCREW 2 63...

Page 27: ...Scrub Deck Group Continued CleanStar 30 25 020507...

Page 28: ...ICROSWITCH AM 15039 1 120 DD452 SELF LOCKING NUT 2 121 VE480 SCREW 1 122 RO456 LOCK WASHER 1 123 DT108 SPACER 1 124 DD406 LOCK NUT 1 125 MI275 REAR ANTI SPLASH BLACK 1 126 LM566 REAR LISTEL 1 127 RO50...

Page 29: ...27 Wiring Schematic CleanStar 30 Page 1 of 3 020507...

Page 30: ...28 Wiring Schematic CleanStar 30 Page 2 of 3 020507...

Page 31: ...29 Wiring Schematic CleanStar 30 Page 3 of 3 020507...

Page 32: ...TERMINAL BOARD SUPPORT 3 27 PY657 80AFUSE 1 28 CW238 DRIVING WHEEL CABLE 1 29 CW235 BATTERY CABLE 1 30 SL021 RELAY SUPPORT 3 31 GL014 ELECTRIC FLOAT 1 32 PY300 2 POLE CONNECTOR 1 33 CW237 SUCTION ENG...

Page 33: ...st be returned to the Distributor for credit 3 Batteries warranted by battery manufacturer for one 1 year Prorated THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pioneer...

Page 34: ......

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