Phoenix Mecano LD1000E Assembly Instructions Manual Download Page 1

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EN Assembly Instructions

Electric cylinder LD1000E

………………….4

B.017 599
Version 1.2

Summary of Contents for LD1000E

Page 1: ...EN Assembly Instructions Electric cylinder LD1000E 4 B 017 599 Version 1 2...

Page 2: ...onably foreseeable misuse 7 4 4 Who may use install and operate this electric cylinder 7 5 Safety 8 5 1 Safety instructions 8 5 2 Special safety instructions 8 5 3 Safety signs 9 6 Product information...

Page 3: ...al adjustment 22 7 6 Maintenance 25 7 7 Cleaning 25 7 8 Disposal and return 25 8 Connection plans 26 8 1 Connection type AP 4 017 712 26 8 2 Connection type AP 4 017 713 27 8 3 Connection type AP 4 01...

Page 4: ...Parliament and the Council dd 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment IEC 60601 1 2 2014 Medical Electrical Equipment Part 1 2...

Page 5: ...e This assembly instructions help avoid hazards and downtime and guarantee and or extend the lifetime of the product Hazard warnings safety recommendations and data in these assembly instructions shal...

Page 6: ...tments to the current version of the electric cylinder In case of any inquiries please specify the type plate data Our address Phoenix Mecano Komponenten AG Hofwisenstrasse 6 CH 8260 Stein am Rhein Te...

Page 7: ...nintended use and is forbidden Phoenix Mecano Kompo nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use 4 3 Reasonably for...

Page 8: ...ylinder may only be carried out according to this instruction The device may only be opened installed dismantled by authorised specialist personnel In case of any defect of the electric cylinder we re...

Page 9: ...ylinder must be complied with while non ob servance increases the risk of an accident The General mandatory action sign indicates the necessity to exercise caution Data marked with this sign in these...

Page 10: ...e travel speed of the electric cylinder LD1000E ES variant Versions Push force Pull force No load Rated load Version I F 10 000 N push F 10 000 N pull 5 mm s 4 mm s Version II F 5 000 N push F 5 000 N...

Page 11: ...ension Variants of rear suspension Variant 1 4 Variant 5 8 Variant Angle Dimension 1 0 10 1 0 2 0 2 45 3 90 4 135 Variant 1 4 is only available up to 5 000 N 0 45 90 135 Variants of front suspension V...

Page 12: ...12 Variant 1 Variant 2 Variant 1 is only available up to 5 000 N Variant 3 Variant 4 Internal thread M12 Screw in depth 10 mm...

Page 13: ...tch Lifting speed 5 21 mm s depending on load spindle Protection class IP 69k static IP 65 dynamic Operating voltage 12 VDC 10 16 VDC max 20 A 24 VDC 16 28 VDC max 10 A 36 VDC 28 40 VDC max 08 A 48 VD...

Page 14: ...Plugs connectors option overview Transmission Motor Connector plug Emergency adjustment Pressure equalising element Fixing adapter rear Leading spindle Guide nut Thrust tube Fixing adapter front Plug...

Page 15: ...Phoenix Mecano Komponenten AG 15 6 7 Performance chart 6 7 1 Current consumption F N F N I A 12 VDC Current force I A 24 VDC Current force...

Page 16: ...mm Weight kg 100 300 5 7 150 350 6 200 400 6 4 250 450 6 7 300 500 7 350 550 7 3 400 650 8 500 750 8 6 600 850 9 3 700 950 9 9 800 1050 10 6 900 1150 11 2 1000 1250 11 8 The given weight data can var...

Page 17: ...linder and or other components damaged It is essential to implement an emergency stop onsite which could interrupt reliably the operating voltage in the event of a failure or malfunction of the incomp...

Page 18: ...ignal cable or the manual switch in the installation plug marked In Connect the connector lead with your control system and the stabilized power supply according to the connection diagram see Chapter...

Page 19: ...correctly locked using the lock nut supplied A test or trial run must be performed Non compliance with this procedure will cause damage to the electric cylinder This nullifies the guarantee The insta...

Page 20: ...to rotate the counterpart piece It must be possible to rotate the electric cylinder in the direction of the arrow see figure 2 Fix the suspension at the front Attention It should not be possible to r...

Page 21: ...8 Before connecting always verify the deenergized status of the control system and the power supply unit Make sure that no short circuit can occur between the flexes and that they have no contact wit...

Page 22: ...art is ruled out Remove the pressure equalizing element with a 19 mm open end ring spanner Please ensure that there is NO LONGER any IP protection on the electric cylinder with the disassembled pressu...

Page 23: ...em That would brake the motor and in some circumstances cause electronic components to come to life on the control print Make sure that the end positions retracted installation length and extended ins...

Page 24: ...er action As soon as the drive is next driven to the S2 end switch plate retracted it will go back to the installation length again If the cause was a defective drive please shut down the plant applic...

Page 25: ...ns or changes of the electric cylinder are prohibited Safety related devices must be tested on a regular basis depending on the frequency of use however at least once a year for integrity and operabil...

Page 26: ...etch Brown BN Blue BU Power cable Input Output Description Green Yellow GNYE Functional earth Brown BN Operating voltage 12 V version 12 Vdc 20 24 V version 24 Vdc 10 Control The actuator extend or re...

Page 27: ...n assignment M12power 3pol Input Output Description Pin 1 Brown BN Functional earth Pin 3 Red RD Operating voltage 12 V version 12 Vdc 20 24 V version 24 Vdc 10 Control The actuator extend or retract...

Page 28: ...V version 24 Vdc 10 Connection Brown to positive Blue to negative Blue BU Pin assignment M12 Signal 5pol Input Output Description Pin 1 Brown BN Control The actuator will extend or retract if there i...

Page 29: ...ion 12 Vdc 20 24 V version 24 Vdc 10 Connection Brown to positive Blue to negative Blue BU Pin assignment M12 Signal 5pol Input Output Description Pin 1 Brown BN Not connected Leave unconnected Pin 2...

Page 30: ...4 Vdc 10 Connection Pin 3 red to positive Pin 4 black to negative Pin 4 Black BK Pin assignment M12 Signal 5pol Input Output Description Pin 1 Brown BN Control The actuator will extend or retract if t...

Page 31: ...24 V version 24 Vdc 10 Connection Pin 3 red to positive Pin 4 black to negative Pin 4 Black BK Pin assignment M12 Signal 5pol Input Output Description Pin 1 Brown BN Not connected Leave unconnected P...

Page 32: ...Connect brown to positive Blue BU Pin assignment M12 Signal 12pol Input Output Description Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin 2 Blue...

Page 33: ...Phoenix Mecano Komponenten AG 33 Pin 7 Black BK Not connected Leave unconnected Pin 8 Grey GY Pin 9 Red RD Pin 10 Violet VT Pin 11 Grey Pink GYPK Pin 12 Red Blue RDBU...

Page 34: ...ption Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin 2 Blue BU Signal GND High resistance and capacitive coupled connection to the internal groun...

Page 35: ...actuator will extend or retract if there is a high voltage level at the input Pin 8 Grey Extend Pin 9 Red Retract Pegel Definition Stop 0 8 V Start 8 0 V Pin 9 Red RD Pin 10 Violet VT Not connected Le...

Page 36: ...ion Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin 2 Blue BU Signal GND High resistance and capacitive coupled connection to the internal ground...

Page 37: ...Control The actuator will extend or retract if the input is connected to the internal ground potential Pin 10 Violet Extend Pin 11 Grey Pink Retract Switching value Switched 10 Off 100 k Pin 11 Grey...

Page 38: ...ect Pin 3 red to positive Pin 4 Black BK Pin assignment M12 Signal 12pol Input Output Description Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin...

Page 39: ...Phoenix Mecano Komponenten AG 39 Pin 7 Black BK Not connected Leave unconnected Pin 8 Grey GY Pin 9 Red RD Pin 10 Violet VT Pin 11 Grey Pink GYPK Pin 12 Red Blue RDBU...

Page 40: ...Description Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin 2 Blue BU Signal GND High resistance and capacitive coupled connection to the internal...

Page 41: ...actuator will extend or retract if there is a high voltage level at the input Pin 8 Grey Extend Pin 9 Red Retract Pegel Definition Stop 0 8 V Start 8 0 V Pin 9 Red RD Pin 10 Violet VT Not connected Le...

Page 42: ...scription Pin 1 Brown BN GND Internal ground potential of the actuator Do not connect with the power supply Pin 2 Blue BU Signal GND High resistance and capacitive coupled connection to the internal g...

Page 43: ...Control The actuator will extend or retract if the input is connected to the internal ground potential Pin 10 Violet Extend Pin 11 Grey Pink Retract Switching value Switched 10 Off 100 k Pin 11 Grey...

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