background image

Cleaning Water Pump & Hose

CAUTION: 

Disconnect all electrical power to the cooler 

before attempting to install, open, or service your cooler. 
More than one disconnect may be required to de-energize 
the equipment for servicing.

 

If the cooler is 

thermostatically

 

controlled, the thermostat is not to be 

used as the power supply disconnect, as it may reset and 
start the unit unexpectedly

.

CAUTION

: Do not allow pump to fall over and become 

submerged; water will damage pump motor.

Clean water pump and hose assembly as follows:

—

Unplug pump cord, remove 
mounting bracket screw and 
remove pump from cooler. Shake 
gently to remove water.

—

To prevent breakage, carefully 
release the snap-out impeller 
cover plate and remove cover 
plate from the pump body.

—

Using a mild detergent solution and a soft 

cloth, clean deposits from screen, around 
impeller and cover plate. Spin impeller to 
dislodge any remaining foreign material.

—

Remove any foreign material in the hose adapter 
(between the pump and hose), or between the 
hose and the water distributor assembly.

—

Rinse and reinstall impeller cover plate.

—

Reinstall pump and reconnect pump cord.

Touch-Up

The hardness, adhesion and smoothness of our Peblar XT® 
appliance-type finish on the internal and external surfaces of your 
cooler makes it extremely unlikely that scratches or chipping will 
occur. Your cooler's long lasting finish can be brought to like-new 
condition by using warm water and a soft cloth. 

NOTE: Avoid using scouring pads, steel wool or wire brushes, as 
these will damage the finish and encourage corrosion.

In the event that finish damage does occur, it should be promptly 
repaired by the following procedures:

1.

Sand the area around bare metal spots.

2.

Prime and paint with a quality paint.

Do not use asphalt type cooler undercoat material in water 
reservoir.

 

Lubrication

Motor Bearings 

The motors used in Trophy coolers 

may 

have ports for lubricating the 

motor  and  are  oiled  at  the  factory.  If  the  need  for  oiling  is 
indicated,  see  individual  motor  nameplate  for  specific  instructions 
on re-lubricating the motor. Under normal use, these motors require 
oiling about every 12 months of operation. 

Do Not Over-Oil

Blower Shaft Bearings

 

Blower shaft bearings need periodic lubrication. They should be 
checked 20-30 days after initial start-up of operation. The oil cups on 
the bearings should be filled with a good grade of SAE 20W or 30W 
non-detergent oil when necessary. Under normal use, oiling is 
required every three months of operation. 

Do Not Over- Oil. 

Pump Motor Bearings

The pump motor does not require lubrication.

  MAINTENANCE SCHEDULE

reservoir, if not already connected to drain line.

—

Remove overflow standpipe from the drain fitting.

—

Drain and clean reservoir (avoid draining water onto a roof, 

mineral build-up or damage to roof may occur).

Regular maintenance and periodic inspection is the key to long and 
successful service from your Trophy cooler. The cooler should receive 
major servicing at least once a year, more often if conditions require 
(dusty environment, constant use, poor water quality, etc.) For 
maximum cooling efficiency, long life and appearance, every two 
months during operation, the cooler should be inspected and cleaned. 

NOTE: Do Not Undercoat the Water Reservoir

All  foreign  materials,  mineral  scale,  hard  water  deposits,  dirt,  etc. 
should  be  removed  from  water  pan  and  other  components  by  using 
warm water and a soft cloth. Use of any asphalt ‘cooler coats’ or 
other types 

of 

undercoating 

may

 void your warranty.

NOTE: Do not use cooler cleaners, cooler treatments, anodes or other 
chemical  additives  in  this  evaporative  cooler.  Use  of  any  additives 
or  water  treatment  other  than  the  furnished  bleed-off  will  void 
your warranty and may impair the life of the cooler.

Before  starting  any  maintenance  operation,  thoroughly  read 
all  operating  and  maintenance  instructions  and  observe 
all cautions and warnings.

Cleaning

CAUTION:

  Never wash your  cooler  cabinet  with  a 

garden hose; water may harm motor and pump or seep 
into ductwork. Motors damaged by water are NOT covered 
under warranty.

All foreign materials, mineral scale, hard water deposits, dirt, etc. 
should  be  removed  from  pad  frames,  water  pan  and 
other  components.  Your cooler's long lasting finish can be brought 
to like-new condition by using warm water and a soft cloth. 

Maintenance & Inspection

IMPORTANT:

 Before  operating cooler at the beginning 

of each cooling season, turn blower wheel, cooler motor 
and  pump motor  shafts  by  hand  to  make  sure  they 
turn  freely.  Failure  to  do  so may result in burning out 
motor.

Periodic inspection of your cooler will enhance the chance for long, 
trouble-free  service  life.  For  maximum  efficiency,  every  two 
months  during  operation,  or  any time the cooler is opened,  the 
cooler should be inspected. Some suggested items to look for:

P

Check for leaks from water lines, cabinet, etc.

P

Any dry spots or streaks on pads when pump is operating?

P

Are bolts, nuts and set screws still snug?

P

Are the bearings, etc., making any unusual noises?

P

Does the blower wheel turn freely?

P

Is float level set correctly?

P

Is water in the bottom pan clean?

P

Belt condition / tension / alignment OK?

Adjust Belt Tension

Each  time  you  inspect  your  cooler, be sure to check belt tension 
on motor and blower assembly. Check belt condition and replace it 
if  frays  or  cracks  appear.  Check  alignment  of  blower  pulley  with 
motor pulley (see page 4 for detailed steps).

Draining

Drain the cooler (with power off and pads removed) as follows:

—

Connect a drain hose to the drain fitting on the bottom of the 

Trophy Ducted Evaporative Cooler Use and Care Manual     5

Summary of Contents for AEROCOOL TD3801

Page 1: ...ing cooler More than one disconnect switch may be required to de energize the equipment for servicing Do not remove access panels while cooler is running this may cause the blower fan motor to overloa...

Page 2: ...airflow to the areas that are occupied during different times of the day or night example living room windows during the daytime bedroom windows at night To eliminate a rush of warm air when starting...

Page 3: ...equipment for servicing If the cooler is thermostatically controlled the thermostat must not be used as the power supply disconnect as it may reset and start the unit unexpectedly Even while routinely...

Page 4: ...he water level To prevent siphoning of the water make sure that the bleed off tee is a GENERAL INSPECTION Initial Start up or Annual Inspection CAUTION Disconnect all electrical power to the cooler be...

Page 5: ...g Drain and clean reservoir avoid draining water onto a roof mineral build up or damage to roof may occur Regular maintenance and periodic inspection is the key to long and successful service from you...

Page 6: ...ly controlled the thermostat is not to be used as the power supply disconnect as it may reset and start the unit unexpectedly The condition of your cooler pads should be checked at least once a year a...

Page 7: ...a paramontar operarinspeccionar manteneryencontrarcualquierfallaensuenfriador La primera secci n de Instalaci n e Inicio es especialmente para el instalador La secci n segunda Mantenimiento contiene i...

Page 8: ...ctores de cocina etc ya que repugnantes olores o vapores pueden ser inducidos por la unidad NOTA Cuando los enfriadores son instalados dentro de la jurisdicci n de los c digos de edificaci n de la Ciu...

Page 9: ...Cuando no pueda asegurar los interruptores escriba una nota que resalte a la vista en la caja de servicio No prender el suministro de corriente hacia la unidad hasta que la instalaci n o trabajo de se...

Page 10: ...uidos extra os P Condici n de la banda tensi n alineamiento P Revise la montadura del motor tornillos del gabinete tornillos opresores en las poleas y de la turbina apretados 4 Trophy Enfriador Evapor...

Page 11: ...ve de un bueno y prolongado servicio de su Trophy enfriador El enfriador debe recibir servicio completo a menos una vez por a o y m s seguido si las condiciones lo requieren ambiente polvo uso constan...

Page 12: ...ra aumentar la ventilaci n V lvula de flotador fuera de ajuste Movimiento del flotador obstruido V lvula no funciona Entrada de agua de la bomba tapada Bomba no funciona Linea de agua tapada Canaleta...

Reviews: