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FIGURE 1

FIGURE 2

2    Pro-series Ducted Evaporative Cooler Use and Care Manual

Location

Your cooler may be a down (PD) or horizontal (PH)   discharge model. 
Down discharge coolers are designed for installation on either flat or 
pitched roofs (see Fig. 1). Horizontal discharge coolers are designed 
for installation on the side of a building, ground level installation when 
mounted on a slab or, using a 90-degree transition duct, on a flat or 
pitched roof (see Fig. 2). Evaporative air-cooling systems (down or 
side discharge) can be connected to a duct distribution system with 
outlet registers for each area to be cooled.

Install coolers in a location where only fresh outside air can enter the 
cooling system. Avoid installing units in closed-in areas, such as an 
attic or storeroom, which restricts free air movement around and into 
the cooler, or near vent pipes, kitchen exhaust, etc.; as obnoxious 
odors or fumes may be drawn into unit.

NOTE: When coolers are installed within the jurisdiction of the City of 
Los Angeles (C.O.L.A.) Building codes, they can only be installed on 
the outside of buildings.

Air Exhausting / Maximum Cooling

Evaporative air coolers will function correctly only if there is a way for 
the cooled air to exit the building. Windows, vents, doors or other 
exhaust openings at a point most distant from cooled air inlet should 
be open to permit free movement of air out of the area being cooled, 
and to avoid building up excessive pressure inside the space. Proper 
location of exhaust openings is important as they guide flow of air 
through areas where cooling is desired. 

To get 

the maximum capacity of your cooler, and to help keep insects, dust, 
dirt, etc out of the cooled space, the building/space should be 
maintained at a slightly positive air pressure (airflow going into the 
building should be slightly more than the air that is leaving). 

Duct System

Air can be delivered over a distance to individual rooms or areas by 
means of a duct system. The duct system, which is tailored to fit the 
building, should be designed, fabricated and installed by a competent 
HVAC sheet metal contractor, preferably while building is under 
construction. 

Since coolers function best when there is plenty of exhaust air, you 
can leave doors or windows open so your house can breathe. 

How much should you open your windows?   You should open your 
windows until the air pressure inside the house is nearly balanced 
with the air outside. One method used to determine when the air is 
reasonably balanced is to place a tissue paper against the screen 
in the window furthest from the cooler and adjust the opening of the 
other windows in the house until the tissue paper stays lightly on the 
screen. This is usually about 2 square feet of opening per 1000 cfm 
of air produced by the cooler. You can adjust different windows in 
the house to direct the most airflow to the areas that are occupied 
during different times of the day or night (example: living room 
windows during the daytime, bedroom windows at night.)

To eliminate a rush of warm air when starting the cooler be sure to 
turn on the pump for a few minutes to completely wet out the pads 
before turning the   blower on.

Model Number

Operating

Weight (lbs.)

PD / PH 480

3

190

PD / PH 680

3

220

INTRODUCTION

Your Pro-series evaporative air cooler was thoroughly tested and 
inspected before leaving the factory. This manual is your guide to 
proper installation procedures along with information about 
reasonable care and maintenance that will ensure safe, economical 
and trouble free cooling. Failure to follow these instructions may 
damage your cooler, impair its operation, create the potential for 
serious personal injury and/or void the warranty. 

Read it carefully.

 

Don't 

attempt to perform any part of the installation described in this manual 
unless you are 

fully qualified 

to do so.

Carefully read the contents of this manual before beginning the 
installation process.

CAUTION:

 All mechanical, plumbing and electrical 

installations must comply with local and national building 
and safety codes, and must be performed by qualified 
personnel only.

NOTE 

- References in this manual to local or national codes means 

that those items must comply with applicable installation codes as 
specified by the building code authority having jurisdiction at the 
installation location. It is the installer's duty to comply with all building 
code requirements.

Before attempting to install the cooler, confirm that the following 
preparations have been made:

—

Verify that the supporting 
surface is strong enough to 
bear the weight of the cooler 
when in use; remember that 
when the system fills with 
water, the cooler will be much 
heavier than when dry.

—

Make sure you have adequate resources   for lifting the cooler.

—

Check the electric power supply to see that it matches the 

requirements shown on the model and motor nameplates.

—

Verify that the supporting surface is level in all directions; this is 

necessary to ensure proper distribution of water into the pad, 
maximizing cooling performance.

—

Confirm that any planned ductwork and electrical supply installation 

needs comply with local and national codes.

—

For ease of installation you can separate the wet section from the 

blower section by removing the 4 bolts. Unplug the pump and drain 
pump before separating the sections.

Installation normally involves the connection of the blower opening to 
a duct system or to a short duct with a ceiling diffuser.   For an 
installation in an existing building, modifications may be   necessary. If 
installation is being done by someone other than a professional HVAC 
contractor, it is suggested that the installation be thoroughly discussed 
with a professional person familiar with cooler installation. 

Summary of Contents for Aerocool Pro Series

Page 1: ...to unit before working on or servicing cooler More than one disconnect switch may be required to de energize the equipment for servicing Do not remove access panels while cooler is running this may ca...

Page 2: ...roduced by the cooler You can adjust different windows in the house to direct the most airflow to the areas that are occupied during different times of the day or night example living room windows dur...

Page 3: ...ligned vertically 3 Insert the power supply wires from circuit board thru chase nipple into switch box Connect Power Supply CAUTION The external power supply to the unit must be adequately grounded an...

Page 4: ...city and motor amperage may decrease due to the increased duct resistance The adjustable motor pulley is to be used ONLY to return the cooler motor to it s maximum allowable amperage and should not be...

Page 5: ...uality etc For maximum cooling efficiency long life and appearance every two months during operation the cooler should be inspected and cleaned NOTE Do Not Undercoat the Water Reservoir The parts of y...

Page 6: ...ore attempting to install open or service your cooler If the cooler is thermostatically controlled the thermostat is not to be used as the power supply disconnect as it may reset and start the unit un...

Page 7: ...cci n de Instalaci n e Inicio es especialmente para el instalador La secci n segunda Mantenimiento contiene instrucciones de operaci n y mantenimiento paraelpropietario mientrasquelasecci ndeDetecci n...

Page 8: ...vapores pueden ser inducidos por la unidad NOTA Cuando los enfriadores son instalados dentro de la jurisdicci n de los c digos de edificaci n de la Ciudad de Los ngeles solamente pueden ser instalados...

Page 9: ...ra montar la caja del interruptor al enfriador Monte la caja del interruptor como sigue 3 Inserte los alambres de la fuente de poder de la tableta de circuito atrav s del niple hacia la caja del inter...

Page 10: ...agua filtros gabinete etc P Filtros del enfriador se mojen parejos no reas secas P El ajuste del nivel del agua sea correcto P Verifique el flujo de agua completo P Turbina motor giran libremente no r...

Page 11: ...s enfriador El enfriador debe recibir servicio completo a menos una vez por a o y m s seguido si las condiciones lo requieren ambiente polvo uso constante calidad del agua etc Para m xima eficiencia d...

Page 12: ...brado no funciona Agua hacia el enfriador cerrada Corriente el ctrica desconectada Banda muy floja o apretada Motor no funciona Control termostato no funciona Banda rota Baja voltaje Banda demasiado a...

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