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Application manual for PSRclassic and PSRmultifunction, and the modular safety relay system

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PHOENIX CONTACT

102597_en_03

Application examples for conventional PSRclassic safety relays .............................................31

5.1

Emergency stop................................................................................................... 31

5.1.1

PSR-ESL4/3x1/1x2/B up to PL c/SIL 1 ................................................. 32

5.1.2

PSR-ESD/4x1/30 up to PL c/SIL 1 ....................................................... 34

5.1.3

PSR-ESAM4/2x1/1x2 up to PL e/SIL 3 ................................................. 36

5.1.4

PSR-ESL4/3x1/1x2/B up to PL d/SIL 2 ................................................. 38

5.1.5

PSR-ESAM4/8x1/1x2 up to PL e/SIL 3 ................................................. 40

5.1.6

PSR-ESD/4x1/30 up to PL e/SIL 3 ....................................................... 42

5.1.7

PSR-ESAM4/3x1/1x2/B up to PL e/SIL 3 ............................................. 44

5.2

Light grids (ESPE)/laser scanners (AOPD).......................................................... 47

5.2.1

PSR-ESL4/3x1/1x2/B up to PL e/SIL 3 ................................................. 48

5.2.2

PSR-ESD/4x1/30 up to PL e/SIL 3 ....................................................... 50

5.2.3

PSR-ESAM4/8x1/1x2 up to PL e/SIL 3 ................................................. 52

5.2.4

PSR-ESD/4x1/30 up to PL d/SIL 2 ....................................................... 54

5.3

Movable guards ................................................................................................... 57

5.3.1

PSR-ESA4/2x1/1x2 up to PL e/SIL 3 .................................................... 58

5.3.2

PSR-ESAM4/2x1/1x2 up to PL e/SIL 3 ................................................. 60

5.3.3

PSR-ESAM4/3x1/1x2 up to PL e/SIL 3 ................................................. 62

5.3.4

PSR-ESAM4/3x1/1x2/B up to PL d/SIL 2 ............................................. 64

5.3.5

PSR-ESD/4x1/30 up to PL c/SIL 1 ....................................................... 66

5.3.6

PSR-ESD/4x1/30 up to PL e/SIL 3 ....................................................... 68

5.3.7

PSR-ESD/5x1/1x2/300 up to PL e/SIL 3 .............................................. 70

5.3.8

PSR-ESL4/3x1/1x2/B up to PL d/SIL 2 ................................................. 72

5.4

Enable switch ...................................................................................................... 75

5.4.1

PSR-ESAM4/2x1/1x2 up to PL e/SIL 3 ................................................. 76

5.4.2

PSR-ESAM4/3x1/1x2/B up to PL e/SIL 3 ............................................. 78

5.4.3

PSR-ESAM4/2x1/1x2 up to PL e/SIL 3 ................................................. 80

5.5

Two-hand control................................................................................................. 83

5.5.1

PSR-THC4/2x1/1x2 up to PL e/SIL 3 ................................................... 84

5.6

Contact extension/force-guided contacts ............................................................ 87

5.6.1

PSR-URM4/5x1/2x2 up to PL e/SIL 3 .................................................. 88

5.6.2

PSR-URM4/4NO/2NC up to PL e/SIL 3 ............................................... 90

5.6.3

PSR-URML4/3x1/1x2/B up to PL e/SIL 3 ............................................. 92

Application examples for multifunctional PSRmultifunction safety relays .................................95

6.1

Multifunctional safety applications with emergency stop,

safety doors, and light grids ................................................................................. 96

6.1.1

PSR-MXF1/4X1/2X2/B up to PL e/SIL 3 ............................................... 96

6.1.2

PSR-MXF2/4X1/2X2/B up to PL e/SIL 3 ............................................... 99

6.1.3

PSR-MXF3/4X1/2X2/B up to PL e/SIL 3 ............................................. 102

6.1.4

PSR-MXF4/4X1/2X2/B up to PL e/SIL 3 ............................................. 105

Summary of Contents for 2702924

Page 1: ...User manual Application manual for PSRclassic and PSRmultifunction safety relays and the modular safety relay system...

Page 2: ...102597_en_03 Application manual for PSRclassic and PSRmultifunction safety relays and the modular safety relay system Phoenix Contact PSRclassic and PSRmultifunction safety relays and the modular safe...

Page 3: ...14 2 2 7 Validation 14 2 3 Practical procedure in accordance with EN ISO 62061 15 2 3 1 Specification of requirements for the safety related control function SRCF 15 2 3 2 Determination of the requir...

Page 4: ...o PL e SIL 3 60 5 3 3 PSR ESAM4 3x1 1x2 up to PL e SIL 3 62 5 3 4 PSR ESAM4 3x1 1x2 B up to PL d SIL 2 64 5 3 5 PSR ESD 4x1 30 up to PL c SIL 1 66 5 3 6 PSR ESD 4x1 30 up to PL e SIL 3 68 5 3 7 PSR ES...

Page 5: ...R SDC4 2x1 B master module 109 7 1 1 PSR SDC4 2x1 B up to PL e SIL 3 110 7 1 2 PSR SDC4 2x1 B up to PL e SIL 3 112 7 1 3 PSR SDC4 2x1 B up to PL e SIL 3 114 7 2 Contact extension force guided contacts...

Page 6: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 6 136 PHOENIX CONTACT 102597_en_03...

Page 7: ...is dealt with The main focus should not only be the safety products with their benefits and their functions but also easy handling and associated services The user expects considerably more support in...

Page 8: ...ct please refer to the relevant product data sheets the AH EN SAFETY CHARACTERISTICS application note or the SISTEMA library The documentation can be downloaded under the corresponding product at phoe...

Page 9: ...important single market directives It is of such importance because machine building is one of the industrial mainstays of the European Economic Area The Machinery Directive defines the requirements m...

Page 10: ...objec tives Avoiding systematic errors Controlling systematic errors Controlling random errors or failures The requirements of the safety related parts of a machine control system are specified in EN...

Page 11: ...dentified for later verification Dividing the safety function into subsystems In the next step a safety related block diagram must be created for further evaluation As a rule a safety function consist...

Page 12: ...DB EN SAFETY CHARACTERISTICS data sheet or the SISTEMA library The diagram below shows the basic relationship between PL and the safety characteristics category DC and MTTFD Figure 2 4 Relationship b...

Page 13: ...en the tests The loss of the safety function is detected by the test Mainly characterized by the structure 3 The requirements of category B and the use of proven safety principles must be met Safety r...

Page 14: ...stematic aspects such as proven components and safety principles The systematic aspects include Correct dimensioning of components Consideration of expected operating conditions and ambient conditions...

Page 15: ...ctrical control system SRECS This step involves the technical pre planning of the safety function taking possible technol ogies and components into account The safety related components and parts must...

Page 16: ...age 12 Determination of the safety integrity for each subsystem A characteristic value when determining the safety integrity level SIL is the PFHD value the statistical average frequency of a dangerou...

Page 17: ...e manufacturer For subsystems consisting of discrete components e g switches contactors etc the PFHD value is calculated according to the subsystem type using a specific equation see Section 6 7 8 2 o...

Page 18: ...tion 6 7 7 2 3 6 Verification of the achieved SIL Each individual subsystem and the entire safety chain must both meet the requirements of the necessary SIL This includes both the quantitative evaluat...

Page 19: ...onformity of the design of safety related parts of the control system SRP CS within the overall spec ifications for the safety requirements of the machinery Before validation of the design of the SRP...

Page 20: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 20 136 PHOENIX CONTACT 102597_en_03...

Page 21: ...sary to provide redundancy in the control structure Cross circuit detection has the ability to detect short circuits bridges or short circuits to ground between two channels either immediately or with...

Page 22: ...on the size of the machine or system a considerable amount of cabling may be required to wire the sensors Figure 3 2 Example for calculating the cable lengths Make sure that the specified cable lengt...

Page 23: ...34 approximately 2 V DC corre sponds to approximately 50 RL RL R1 R2 R3 RL 50 Calculated value l RL x A x l 50 x 1 5 mm x 56 m x mm l 4200 m Where This refers to the forward and return line for both c...

Page 24: ...tly of the operating mode In order to stop a machine three stop categories are defined in EN 60204 1 which describe the stop control sequence independently of an emergency situation Stop category 0 Un...

Page 25: ...afety technology basics 102597_en_03 PHOENIX CONTACT 25 136 Stop category 2 Controlled stop in which the power supply for the machine drives is maintained Figure 3 5 Stop category 2 example Stop Brake...

Page 26: ...ice Due to the internal structure and the insulation properties between the input and the contacts in Phoenix Contact PSR safety relays 250 V AC for example can be switched without any limitations The...

Page 27: ...X 4 1 2 d 3 121 2963954 2963750 PSR ESA4 2x1 1x2 X X 2 1 4 e 3 58 123 2963938 2901430 PSR ESAM2 3x1 1x2 B X X 3 1 2 d 2 121 2901431 2900525 PSR ESAM4 2x1 1x2 X X 2 1 4 e 3 36 60 76 80 123 2900526 290...

Page 28: ...88 126 2964005 2981033 PSR URM4 5x1 2x2 B Contact extension 5 2 4 e 3 127 2981046 2702924 PSR URM4 4NO 2NC 42 230 V AC DC Contact extension 4 1 4 e 3 90 127 2702925 2903583 PSR URML4 3x1 1x2 B Contac...

Page 29: ...rder No Type Application Output contacts Safety approval Application example see page Diagnostic description see page Cat EN ISO 13849 1 PL EN ISO 13849 1 SILCL EN 62061 2902725 PSR MXF1 4x1 2x2 B2 X...

Page 30: ...No Type Application Output contacts Safety approval Application example see page Diagnostic description see page Cat EN ISO 13849 1 PL EN ISO 13849 1 SILCL EN 62061 2981486 PSR SDC4 2x1 B X X X X 2 1...

Page 31: ...ISO 13850 In this case the operating mode is not taken into consideration Figure 5 1 Emergency switching off and emergency stop The emergency stop function should not be used as a substitute for prot...

Page 32: ...up to PL c EN ISO 13849 1 and SIL 1 EN 62061 Figure 5 2 Single channel emergency stop monitoring with manual reset PSR ESL4 3x1 1x2 B Order No 2981059 with screw connection 2981062 with spring cage co...

Page 33: ...tion 5 The connecting cables for the emergency stop control device should either be laid sep arately or protected against mechanical damage 6 When using the safety relay take into consideration the ma...

Page 34: ...849 1 and SIL 1 EN 62061 Figure 5 3 Single channel emergency stop monitoring with manual reset PSR ESD 4x1 30 Order No 2981800 with screw connection 2981813 with spring cage connection Technical data...

Page 35: ...ther be laid sep arately or protected against mechanical damage 6 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety character...

Page 36: ...gory 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 4 Two channel emergency stop monitoring with manual reset PSR ESAM4 2x1 1x2 O...

Page 37: ...the output of the safety relay 5 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specific applicatio...

Page 38: ...ternal contactors Safety level of the example up to PL d EN ISO 13849 1 and SIL 2 EN 62061 Figure 5 5 Two channel emergency stop monitoring with manual reset PSR ESL4 3x1 1x2 B Order No 2981059 with s...

Page 39: ...rmissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or...

Page 40: ...N 62061 Figure 5 6 Two channel emergency stop monitoring with manual reset PSR ESAM4 8x1 1x2 Order No 2963912 with screw connection 2963996 with spring cage connection Technical data 24 V AC DC 8 enab...

Page 41: ...he safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 Unlock emergency stop button S1 The emergency stop...

Page 42: ...ors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 7 Two channel emergency stop monitoring with dropout delayed contacts PSR ESD 4x1 30 Order No 2981800 with screw c...

Page 43: ...safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library 7 Make sure that the frequency converter and the safety relay have the same ground pot...

Page 44: ...top category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 8 Two channel cable operated switch monitoring with manual reset PSR...

Page 45: ...cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library...

Page 46: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 46 136 PHOENIX CONTACT 102597_en_03...

Page 47: ...iately in each operating phase The ambient conditions must not adversely affect the effectiveness of the light protec tive system Electro sensitive protective equipment does not provide protection fro...

Page 48: ...of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 9 Two channel light grid monitoring with manual reset PSR ESL4 3x1 1x2 B Order No 2981059 with...

Page 49: ...es for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Star...

Page 50: ...el of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 10 Two channel light grid monitoring with manual reset PSR ESD 4x1 30 Order No 2981800 with screw connection 2981813 with spring...

Page 51: ...lication The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 The light grid is active there is no obj...

Page 52: ...ty level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 11 Two channel light grid monitoring with automatic reset PSR ESAM4 8x1 1x2 Order No 2963912 with screw connection 2963996...

Page 53: ...ISO 12100 Section 6 3 3 2 5 6 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specific application...

Page 54: ...ctors Safety level of the example up to PL d EN ISO 13849 1 and SIL 2 EN 62061 Figure 5 12 Two channel laser scanner monitoring with manual reset PSR ESD 4x1 30 Order No 2981800 with screw connection...

Page 55: ...The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 The laser scanner is active there is no object i...

Page 56: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 56 136 PHOENIX CONTACT 102597_en_03...

Page 57: ...be performed as soon as the guard is closed Closing the guard does not automatically initiate the hazardous machine functions Interlocking devices can combine various functions and have a position mo...

Page 58: ...K3 and K4 at S33 and S34 Stop category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 13 Two channel safety door monitoring with...

Page 59: ...er in an installation space in accordance with EN 60204 1 e g in the control cabinet This prevents a cross circuit at the output of the safety relay 6 When using the safety relay take into considerati...

Page 60: ...3 and K4 at S34 Stop category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 14 Two channel safety door monitoring with manual re...

Page 61: ...circuit at the output of the safety relay 5 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specifi...

Page 62: ...nd S34 Stop category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 15 Two channel safety door monitoring with manual reset PSR E...

Page 63: ...permissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note...

Page 64: ...oring of external contactors Safety level of the example up to PL d EN ISO 13849 1 and SIL 2 EN 62061 Figure 5 16 Two channel safety door monitoring with manual reset PSR ESAM4 3x1 1x2 B Order No 2900...

Page 65: ...s for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start...

Page 66: ...f external contactors Safety level of the example up to PL c EN ISO 13849 1 and SIL 1 EN 62061 Figure 5 17 Two channel safety door monitoring with dropout delayed contacts and automatic reset PSR ESD...

Page 67: ...circuit at the output of the safety relay 8 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specifi...

Page 68: ...the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 18 Two channel safety door monitoring with dropout delayed contacts and manual reset PSR ESD 4x1 30 Order No 2981800 with screw connec...

Page 69: ...the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 Close the safety door Th...

Page 70: ...of the example drive 1 PL e EN ISO 13849 1 and SIL 3 EN 62061 Safety level of the example drive 2 PL d EN ISO 13849 1 and SIL 2 EN 62061 Figure 5 19 Two channel safety door monitoring with dropout de...

Page 71: ...cles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library St...

Page 72: ...Monitoring of external contactors Safety level of the example up to PL d EN ISO 13849 1 and SIL 2 EN 62061 Figure 5 20 Two channel safety door monitoring with manual reset PSR ESL4 3x1 1x2 B Order No...

Page 73: ...with EN 60204 1 5 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety ch...

Page 74: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 74 136 PHOENIX CONTACT 102597_en_03...

Page 75: ...hazardous movement should only be triggered by activating an additional control device Enable devices with the following properties should be selected Designed according to ergonomic principles a For...

Page 76: ...ing of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 21 Three stage enable switch monitoring with automatic reset PSR ESAM4 2x1 1x2 Order No 290...

Page 77: ...lay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SA...

Page 78: ...Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 22 Two stage enable switch monitoring with manual reset PSR ESAM4 3x1 1x2 B Order No...

Page 79: ...lay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SA...

Page 80: ...safety relay KS2 Stop category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 23 Three stage enable switch with two channel emer...

Page 81: ...KS2 1 Unlock emergency stop button S1 The emergency stop circuit supplies the safety relay KS1 The circuit is enabled via the reset button S3 2 Press reset button S3 Contactors K3 and K4 are activated...

Page 82: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 82 136 PHOENIX CONTACT 102597_en_03...

Page 83: ...gory type III modules Two hand control devices are localized safety equipment The operator must keep his her hands on the control device during dangerous machine movements Figure 5 24 Two hand control...

Page 84: ...level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 25 Two hand control device monitoring PSR THC4 2x1 1x2 Order No 2963721 with screw connection 2963983 with spring cage conne...

Page 85: ...rmissible number of cycles for observing the SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or...

Page 86: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 86 136 PHOENIX CONTACT 102597_en_03...

Page 87: ...elay must be designed so that none of the mechanically connected N C contacts can close if an N O contact is closed and that none of the mechanically connected N O contacts can close if an N C contact...

Page 88: ...category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 26 Application example emergency stop monitoring with contact extension P...

Page 89: ...binet This prevents a cross circuit at the output of the safety relay 6 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety cha...

Page 90: ...ctors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 27 Application example emergency stop monitoring with contact extension PSR ESAM4 3x1 1x2 B and PSR URM4 4NO 2NC...

Page 91: ...binet This prevents a cross circuit at the output of the safety relay 6 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety cha...

Page 92: ...itoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 5 28 Application example light grid monitoring PSR URML4 3x1 1x2 B Order No 2903583 with...

Page 93: ...drive element in accordance with EN 60204 1 5 When using the safety relay take into consideration the maximum permissible number of cycles for observing the SIL PL safety characteristics in the specif...

Page 94: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 94 136 PHOENIX CONTACT 102597_en_03...

Page 95: ...on areas can be implemented in one machine thanks to two local sensor circuits Furthermore the module has a higher level sensor circuit which simultaneously switches off both protective circuits on de...

Page 96: ...t S36 Stop category 0 Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 6 2 Two channel emergency stop and safety door monitoring PSP MXF1 4X1 2X2 B Order No 2902725 with...

Page 97: ...esult Diagnostics 1 Press the emergency stop button The safety function is triggered and contactors K5 K8 drop out In the reset circuits the mirror contacts of K5 K8 are closed Stop 2 alterna tively A...

Page 98: ...60947 5 1 3 Contactors K5 K8 have mirror contacts in accordance with EN 60947 4 1 4 Stop category 0 describes an immediate stop by removal of power by interrupting a machine or drive element in accor...

Page 99: ...mple up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 6 3 Two channel non equivalent safety door monitoring PSP MXF2 4X1 2X2 B Order No 2903254 with screw connection 2902755 with spring cage connec...

Page 100: ...its are opened Stop 1 Action Result Diagnostics 1 Press the emergency stop button The safety function is triggered and contactors K5 K8 drop out In the reset circuits the mirror contacts of K5 K8 are...

Page 101: ...3 Contactors K5 K8 have mirror contacts in accordance with EN 60947 4 1 4 Stop category 0 describes an immediate stop by removal of power by interrupting a machine or drive element in accordance with...

Page 102: ...afety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 6 4 Two channel emergency stop safety door and light grid monitoring PSP MXF3 4X1 2X2 B Order No 2903257 with screw conne...

Page 103: ...Diagnostics 1 Press the emergency stop button The safety function is triggered and contactors K5 K8 drop out In the reset circuits the mirror contacts of K5 K8 are closed Stop 2 alterna tively Action...

Page 104: ...ake sure that the signal generator e g light grid and the safety relay have the same ground potential 5 Contactors K5 K8 have mirror contacts in accordance with EN 60947 4 1 6 Stop category 0 describe...

Page 105: ...p to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 6 5 Two channel emergency stop safety door and light grid monitoring PSP MXF4 4X1 2X2 B Order No 2903260 with screw connection 2903261 with spring ca...

Page 106: ...top 1 Action Result Diagnostics 1 Press the emergency stop button The safety function is triggered and contactors K5 K8 drop out In the reset circuits the mirror contacts of K5 K8 are closed Stop 2 al...

Page 107: ...hat the signal generator e g light grid and the safety relay have the same ground potential 5 Contactors K5 K8 have mirror contacts in accordance with EN 60947 4 1 6 Stop category 0 describes an immed...

Page 108: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 108 136 PHOENIX CONTACT 102597_en_03...

Page 109: ...of the modular safety relays helps you to quickly localize errors in your safety circuits Your advantages Fast installation Error free startup Easy error localization Figure 7 1 PSR SDC4 2x1 B master...

Page 110: ...Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 7 2 Two channel emergency stop monitoring with manual reset PSR SDC4 2x1 B Order No 2...

Page 111: ...aracteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 Unlock emergency stop button S1 The emergency stop button clos...

Page 112: ...the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 7 3 Two channel light grid monitoring with manual reset PSR SDC4 2x1 B Order No 2981486 with screw connection 2981499 with spring cage...

Page 113: ...an accumulation of unde tected faults does not lead to the loss of the safety function 7 When using the safety relay take into consideration the maximum permissible number of cycles for observing the...

Page 114: ...ing of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 EN 62061 Figure 7 4 Two channel safety door monitoring with manual reset PSR SDC4 2x1 B Order No 2981486 with...

Page 115: ...cteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Diagnostics 1 Close the safety door The safety door circuit closes the first en...

Page 116: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 116 136 PHOENIX CONTACT 102597_en_03...

Page 117: ...ay must be designed so that none of the mechanically connected N C contacts can close if an N O contact is closed and that none of the mechanically connected N O contacts can close if an N C contact i...

Page 118: ...11 S12 only Manual reset S33 S34 Feedback of contactor contacts K3 K6 at S33 and S34 Stop category 0 Monitoring of external contactors Safety level of the example up to PL e EN ISO 13849 1 and SIL 3 E...

Page 119: ...e SIL PL safety characteristics in the specific application The safety characteristics can be found in the AH EN SAFETY CHARACTERISTICS appli cation note or the SISTEMA library Start Action Result Dia...

Page 120: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 120 136 PHOENIX CONTACT 102597_en_03...

Page 121: ...WR K1 K2 Fault Remedy Valid for Connection voltage error Supply voltage not present Apply supply voltage All Supply voltage too low Adjust supply voltage All The enable circuits are connected incorrec...

Page 122: ...1 4 5 Between S11 and S22 Fault detection on next demand 1 4 5 Between S11 and S12 or S11 and S14 Fault detection on next demand 6 Between S21 and S22 or S21 and S24 Fault detection on next demand 6...

Page 123: ...ircuits S11 S12 and S21 S22 E g for emergency stop Remove cross circuit All Short circuit Between contact points A1 and A2 Remove short circuit All Between S11 and S12 Fault detection on next demand A...

Page 124: ...nable circuits No bridge between Y1 and Y2 Insert bridge Missing bridge between S10 and S11 E g for two channel emergency stop wiring Insert bridge Cross circuit Between both enable circuits S10 S11 S...

Page 125: ...t Between enable circuit S12 S22 for applications with light grid and safe PLC see Section 5 2 2 Fault is detected and indicated by the light grid PLC Short circuit Between contact points A1 and A2 Re...

Page 126: ...dy 1 PSR URM4 5x1 2x2 Table 8 5 Diagnostic description for PSR URM4 5x1 2x2 safety relay K1 K2 Fault Remedy Connection voltage error Supply voltage not present Apply supply voltage Supply voltage too...

Page 127: ...Remedy Valid for Connection voltage error Supply voltage not present Apply supply voltage All Supply voltage too low Adjust supply voltage The input circuit is connected incor rectly or not connected...

Page 128: ...n voltage error 0 V not applied Apply 0 V Sensor circuits S12 and S22 are not being supplied with power Check the circuit connection Sensor circuit S12 is not being supplied with power Sensor circuit...

Page 129: ...mergency stop Remove cross circuit Between both enable circuits S12 and S10 The fault is not detected by the module itself E g for light grid type 4 Short circuit Between contact points A1 and A2 Remo...

Page 130: ...nection voltage error Supply voltage not present Apply supply voltage e g via the PSR TBUS DIN rail connector Supply voltage too low Adjust supply voltage The input circuit is connected incorrectly or...

Page 131: ...pply voltage not present Apply supply voltage e g via the PSR TBUS DIN rail connector Supply voltage too low Adjust supply voltage The input circuit is connected incorrectly or not connected at all Ch...

Page 132: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 132 136 PHOENIX CONTACT 102597_en_03...

Page 133: ...ele ments which detects the diffuse reflection of optical radiation generated in the device by an object located in a protective field specified in two dimensions ESPE Electro sensitive protective eq...

Page 134: ...Application manual for PSRclassic and PSRmultifunction and the modular safety relay system 134 136 PHOENIX CONTACT 102597_en_03...

Page 135: ...products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any acco...

Page 136: ...products Subsidiaries If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at phoenixcont...

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