Phoenix Contact 2702171 User Manual Download

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User manual

Axioline F safety module with safe
digital outputs

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Summary of Contents for 2702171

Page 1: ...User manual Axioline F safety module with safe digital outputs Downloaded from Arrow com ...

Page 2: ...safety module with safe digital outputs UM EN AXL F SSDO8 3 1F 01 Designation From HW FW revision Order No AXL F SSDO8 3 1F 01 220 2702264 User manual Designation Revision This user manual is valid for Downloaded from Arrow com Downloaded from Arrow com ...

Page 3: ...X CONTACT GmbH Co KG Flachsmarktstraße 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety measures that follow this symbol to avoid possible injury or de...

Page 4: ...th regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including al...

Page 5: ...nnection options for actuators depending on the parameterization 16 2 6 Local diagnostics and status indicators 17 2 7 Safe state 19 2 7 1 Operating state 19 2 7 2 Error detection in I O devices 19 2 7 3 Device errors 20 2 7 4 Parameterization errors 20 2 8 Process data words 21 2 9 Programming data configuration data 23 3 Integration of the Axioline F local bus 25 3 1 Supply voltage of the module...

Page 6: ...n examples for safe outputs 39 6 1 Explanation of the examples 39 6 2 Notes on the protective circuit of external relays contactors freewheeling circuit 41 6 3 Measures to achieve a specific safety integrity 41 6 4 Single channel assignment of safe outputs 43 6 5 Two channel assignment of safe outputs 45 7 Startup and validation 49 7 1 Initial startup 49 7 1 1 Startup mode 50 7 2 Restart after rep...

Page 7: ...ith EMC Directive 67 10 4 Ordering data module 68 10 5 Download data software 68 10 6 Download data documentation 68 A Appendix checklists 69 A 1 Planning 70 A 2 Assembly and electrical installation 71 A 3 Startup and parameterization 72 A 4 Validation 73 B Appendix index 75 C Appendix revision history 77 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from...

Page 8: ...CONTACT 106888_en_01 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com ...

Page 9: ...oline F product range Operation of the software tools Safety regulations in the field of application In the context of the use of the system the following operations must only be carried out by qualified personnel Planning Configuration parameterization programming Installation startup servicing Maintenance decommissioning Documentation Observe all information in this user manual and the accompany...

Page 10: ... optocouplers relays and other components which meet the requirements of safe isolation Power supply units for 24 V supply Only use power supply units with safe isolation and PELV according to EN 50178 VDE 0160 PELV These power supply units prevent short circuits between the primary and secondary side Make sure that the output voltage of the power supply does not exceed 32 V even in the event of a...

Page 11: ...eterized correctly The variables have been linked to the safe sensors and actuators single channel or two channel correctly 1 4 Directives and standards The standards to which the module conforms are listed in the certificate issued by the approval body and in the EC declaration of conformity see phoenixcontact net products 1 5 Intended use The AXL F SSDO8 3 1F module is designed exclusively for u...

Page 12: ... used 1 8 Safety hotline Should you have any technical questions please contact our 24 hour hotline Phone 49 5281 9 46277 e mail safety service phoenixcontact com Table 1 1 Abbreviations for safety requirements Abbreviation Meaning Standard Example SIL Safety integrity level IEC 61508 SIL 2 SIL 3 SILCL SIL claim limit EN 62061 SILCL 3 Cat Category EN ISO 13849 1 Cat 2 Cat 4 PL Performance level EN...

Page 13: ...according to the specific application and enable the integration of actuators in the safe SafetyBridge system In the SafetyBridge system the module can be used to achieve safety functions with the following requirements depending on the operating conditions Up to SIL 3 according to IEC 61508 Up to SILCL 3 according to EN 62061 Up to Cat 4 PL e according to EN ISO 13849 1 Downloaded from Arrow com ...

Page 14: ... Housing dimensions in mm 1 4 2 3 6 5 7 More detailed information on setting the switch see Section 4 1 3 Setting the DIP switch on page 30 53 6 54 122 4 126 1 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downlo...

Page 15: ...s which are described in the applicable safety standards for example The module s ability to detect errors depends on the parameterization Adapt the module parameterization to the relevant actuator controlled device see Section 5 Parameterization of the module on page 35 If the outputs are parameterized with test pulses the output circuits are tested by test pulses at regular intervals These test ...

Page 16: ...age 41 WARNING Unintentional machine startup Reactions from test pulses can cause unintentional machine startup If the process does not tolerate this behavior the following measures must be taken Use actuators with sufficient inertia Make sure that the load is not so dynamic that it causes hazardous states within 1 ms Quick actuators which offer a safety related response to pulses in under 1 ms ar...

Page 17: ...art of the active configuration Red on The device is ready for operation but has lost the connection to the bus head Flashing red The device is ready for operation but there is no connection to the previous device Off Device is in power reset UO Green Diagnostics for digital output supply Green on Supply for the digital outputs is present and is around 17 V DC Flashing green Supply for the digital...

Page 18: ...igital output errors supply voltage errors or general errors Acknowledgment see Section 8 2 Acknowledging an error on page 53 00 07 Green Status of each output from 0 7 Off Output at logic 0 Green on Output at logic 1 10 17 Red Diagnostics for each output from 0 7 Off No error present at the output Red on Error at the output e g short circuit Des Color State Description Downloaded from Arrow com D...

Page 19: ...s and removal on page 53 Information on which errors are detected and when see Section 6 Connection examples for safe outputs on page 39 WARNING Loss of the safe state in the failure state In the failure state internal module tests are no longer run and it is possible that the safe state may be exited due to an accumulation of errors If the module enters an error state assess acknowledge or remove...

Page 20: ...Parameterization errors The module switches to the safe state following parameterization errors The FS LED on the module flashes In the event of faulty parameterization a diagnostic message is transmitted to the logic module see Section 8 Errors messages and removal on page 53 WARNING Loss of safety function Sequential errors can result in the loss of the safety function In the event of a device e...

Page 21: ...f the safety function calculation permits this and the standard controller has set the corresponding output The enable function is performed according to the single channel or two channel parameterization of the safe outputs Access the process data words via the Operate function block Table 2 2 Feedback data register mirrored data 7 6 5 4 3 2 1 0 OUT3 _Ch2 OUT3 _Ch1 OUT2 _Ch2 OUT2 _Ch1 OUT1 _Ch2 O...

Page 22: ...annel y Internal functionality that is enabled by means of parameterization not visible in SAFECONF OUT0_Ch1 Data_ SDO 0 S OUT0_Ch2 Data_ SDO 1 S OUT1_Ch1 Data_ SDO 2 S OUT1_Ch2 OUT2_Ch1 Data_ SDO 4 S OUT2_Ch2 OUT3_Ch1 OUT3_Ch2 AXL F SSDO8 3 1F SSSDO SSSDO SSSDO SSSDO SSSDO SSSDO Diag S_Data ZD Diag S_Data ZD SSDO_OUT_Data Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow c...

Page 23: ...o channel parameterization only use the process data bit of the first channel The programming data configuration data is defined in the device description FDCML GSD GSDML etc according to the bus or network used Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downlo...

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Page 25: ...y function The use of unsuitable power supplies can result in the loss of the safety function Only use power supplies according to EN 50178 VDE 0160 PELV for the voltage supply at the bus coupler Observe the general safety notes see Section 1 2 Electrical safety on page 10 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow ...

Page 26: ...damage Parallel protection against polarity reversal is only implemented in the device for a limited period The following measures must be taken to prevent damage to the module Due to the maximum current carrying capacity of 8 A protect supply voltage UO externally with an 8 AT fuse Only use PELV power supply units with at least four times the nominal tripping current as this is the only way to en...

Page 27: ...amage the module electronics Do not use a DC distribution network a1 b1 a2 b2 a1 a2 b1 b2 00 10 20 30 01 11 21 31 04 14 24 34 05 15 25 35 06 16 26 36 07 17 27 37 02 12 22 32 03 13 23 33 00 10 20 30 07 17 27 37 Only use the connectors supplied with the module Terminal point Color Assignment a1 a2 Red 24 V DC UO UO supply of the digital outputs internally connected b1 b2 Blue GND Reference potential...

Page 28: ...NG Loss of safety function Parasitic voltages can result in the loss of the safety function Connect the actuator ground to the ground terminal point of the corresponding output on the Axioline F connector An external ground may not be used Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Down...

Page 29: ...work as this could cause unintentional machine startup Before assembling or removing the module disconnect the power to the module and the entire Axioline F station and make sure that the system cannot be switched on again Make sure the entire system is reassembled before switching the power back on and that neither the station nor the system poses a hazard Observe the diagnostics indicators and a...

Page 30: ...os DIP switch is reserved and must always be in the on position Otherwise the module responds with a failure state The set address is only applied on power up If the address is adjusted during operation the module responds with a failure state Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com ...

Page 31: ... and lower snap on mechanisms base latches of the module one after the other to release it A Remove the module perpendicular to the DIN rail B A A B Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from A...

Page 32: ...w com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Down...

Page 33: ...d before switching the power back on and that neither the station nor the system poses a hazard Observe the diagnostics indicators and any diagnostic messages Axioline F system and installation user manual UM EN AXL F SYS INST Axioline F system manual for your bus system Observe the general safety notes see Section 1 2 Electrical safety on page 10 WARNING Loss of safety function damage to equipmen...

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Page 35: ...utput data is only written in this state In any other state every output is set to the safe state If errors are detected during parameterization the parameterization data is not applied The FS LED flashes to indicate that the parameterization is invalid In addition the error is indicated at the controller In this case check and correct the settings Information on error messages and troubleshooting...

Page 36: ...bled for test purposes light pulses Observe the notes below this table Switch off delay for stop category 1 Disabled Enabled Disabled default no switch off delay Enabled the outputs switch off once the set switch off delay has elapsed 250 ms 500 ms 1 s 2 s 4 s 8 s 16 s 32 s 64 s 128 s Accuracy 5 of the set value Assignment of the switch off delay Two channel To channel 2 Either two channel assignm...

Page 37: ...Immediately only stop category 0 WARNING Incorrect insufficient safety distances Selecting the wrong switch off delay can result in incorrect safety distances being designed When designing the safety distances take the selected switch off delay into consideration Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downlo...

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Page 39: ... due to cross circuits Install the connecting cables for the actuators so that they are protected against cross circuits Observe the load carrying capacity of the outputs see Section 2 4 Safe digital outputs on page 15 NOTE Damage to equipment Incorrect supply of an external voltage can damage the module Prevent the supply of an external voltage in an output e g due to cross circuits For the examp...

Page 40: ...ts of other connectors cannot occur Representation Meaning Bold Mandatory setting Normal Typical setting another setting is possible depending on the application Not evaluated Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from ...

Page 41: ... 2 SILCL 2 1 of 10 2 1 of 10 6 SIL 3 SILCL 3 1 of 10 3 1 of 10 7 Use standard EN ISO 13849 1 to determine the performance level Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded f...

Page 42: ...Make sure that a single error does not result in the loss of the safety function x Test the shutdown capability of the actuators at regular intervals for test pulses that are disabled x x An accumulation of errors must not result in the loss of the safety function Following the third error evaluation can be aborted if the probability of further errors occurring is low x Downloaded from Arrow com D...

Page 43: ...SILCL 2 Cat 2 PL c SIL 2 SILCL 2 Cat 3 PL d WARNING Loss of safety function The specified safety category can only be achieved under the following condition Enable the test pulses in order to achieve Cat 3 and PL d Enable the test pulses to improve device diagnostics and for long off times Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downl...

Page 44: ... output is disabled safe state 1 SF safety function 2 OUTx diagnostic message LED for each output X WARNING Unexpected machine startup Acknowledging an error activates the outputs again This can result in unexpected machine startup Before acknowledging an error make sure that no persons can access the danger zone Parameterization Parameterized as Comment Assignment Used Test pulses output disabled...

Page 45: ...CL 3 Cat 4 PL e Enable the test pulses to improve device diagnostics and for long off times Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow ...

Page 46: ...n disabled test the circuit and the external wiring at regular intervals by enabling the outputs Short circuit Output to ground or output to FE Yes Short circuit or overload OUTx2 No The error is detected in the ON state The output is disabled safe state 1 SF safety function 2 OUTx diagnostic message LED for each output X WARNING Unexpected machine startup Acknowledging an error activates the outp...

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Page 49: ...nction Online help for the SAFECONF configuration software Perform a function test and validation Check whether the safety function responds as planned during programming and parameterization Checklist see Appendix A 4 Validation When connecting the supply voltages use the diagnostics and status indicators to check whether the module has started up correctly or whether any errors are indicated Ins...

Page 50: ...fer to the documentation for the software The software can be downloaded free of charge at phoenixcontact net products Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow...

Page 51: ...ne startup Before assembling or removing the module disconnect the power to the module and the entire Axioline F station and make sure that the system cannot be switched on again Make sure the entire system is reassembled before switching the power back on and that neither the station nor the system poses a hazard Observe the diagnostics indicators and any diagnostic messages Downloaded from Arrow...

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Page 53: ...e that acknowledgment is only possible if the danger zone is visible For instructions on error acknowledgment please refer to the documentation for the logic module used Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow ...

Page 54: ...nnel Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downl...

Page 55: ...ternal wiring All module outputs are in the safe state 1 Check wiring for short circuit Acknowledgment Acknowledgment triggers the message and results in a restart following an error free selftest The states at the outputs are transmitted immediately If the error occurs permanently 2 Replace module Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow ...

Page 56: ...y Table 8 2 Error codes Error code hex Error location LED Error cause Error description Effect Solution Acknowledgment Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow...

Page 57: ...odule deactivate activate Operate block Acknowledgment not possible Table 8 2 Error codes Error code hex Error location LED Error cause Error description Effect Solution Acknowledgment Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloa...

Page 58: ...ter data to the module deactivate activate Operate block Acknowledgment not possible Table 8 2 Error codes Error code hex Error location LED Error cause Error description Effect Solution Acknowledgment Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from ...

Page 59: ...codes Error code hex Error location LED Error cause Error description Effect Solution Acknowledgment Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded fr...

Page 60: ...m Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow co...

Page 61: ...be used Dispose of modules in accordance with the environmental regulations Make sure that the modules can never be reused Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from A...

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Page 63: ...ear on the outside of the housing Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Do...

Page 64: ...bility of a dangerous failure per hour for the entire module PFH Depends on the parameterization For single channel assignment 1 of 10 6 maximum corresponds to 1 x 10 8 For two channel assignment 1 of 10 7 maximum corresponds to 1 x 10 9 Hardware fault tolerance HFT of the module 1 Permissible duration of use 20 years 25 years with a low demand rate Operation in the error state 72 h Downloaded fro...

Page 65: ...mum current carrying capacity of 8 A protect power supply UO externally with an 8 AT fuse Only use PELV power supply units with at least four times the nominal tripping current as this is the only way to ensure tripping times of less than 300 ms Safe digital outputs Quantity 4 two channel or 8 single channel positive switching Supply From supply voltage UO Maximum output current per output channel...

Page 66: ... of the safety function Please note that at this voltage the load must not be switched or remain in the ON state Please take this into consideration when selecting the actuator WARNING Loss of safety function The switch on pulse can result in the loss of the safety function Please note that the load on a switch on pulse light test of 1 ms must not fail or respond in a safety critical way Please ta...

Page 67: ...voltage 10 V Noise emission test according to DIN EN 61000 6 3 Noise emission EN 55022 Class B residential Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloa...

Page 68: ...m Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Download...

Page 69: ...comment in the relevant field Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downlo...

Page 70: ...nd electrical installation been defined e g EPLAN and communicated to the relevant personnel 17 Have specifications for startup been defined and communicated to the relevant personnel Date Signature editor Date Signature test engineer Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloade...

Page 71: ...w com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Down...

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Page 73: ...do so with a direct view of the danger zone Date Signature editor Date Signature test engineer Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arr...

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Page 77: ...rom Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow ...

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