Phase Technology Phase Perfect PT007 Operation & Installation Manual Download

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V2.1

*Phase converters 50 HP and larger should not be used to cross-the-line start motor loads.

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250

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Current (A)

Overcurrent/Motor Starting Sourcing Limit

PT407/PTE407

PT410/PTE410

PT415/PTE415

PT420/PTE420

PT430

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10000.0

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Current (A)

Overcurrent/Motor Starting Sourcing Limit

PT440

PT450

PT460

PT475

PT4100

Summary of Contents for Phase Perfect PT007

Page 1: ...Digital Phase Converter Operation Installation Manual Single Phase to Three Phase Solid State Technology 95 98 7 Efficient 240V 480V...

Page 2: ...No portion of this publication or its contents may be duplicated by any means electronic or otherwise without the express written consent of Phase Technologies LLC V2 1_06012021 Digital Phase Convert...

Page 3: ...phase voltage balance and operates at 98 7 efficiency Output voltage is sinusoidal with low harmonic content making it safe to operate sensitive electronic equipment The Phase Perfect was designed to...

Page 4: ...ze the equipment before servicing WARNING Risk of electric shock De energize the unit by disconnecting all incoming sources of power then wait 30 minutes for internal charges to dissipate before servi...

Page 5: ...the terminal blocks shall be secured by tightening the terminal screws to a torque value listed in Table 14 Table 17 CAUTION The input wire gauge must be sized for the single phase input current whic...

Page 6: ...12 GROUNDING 13 WIRE SIZING 15 CONNECTING THE LOAD 15 CONNECTING TO FIELD WIRING TERMINALS 18 ROUTING POWER CABLES 20 ON OFF CONTROL WIRING 21 OPERATION 23 LCD STATUS SCREEN 23 DIP SWITCH SETTINGS 23...

Page 7: ...r from the DC bus to generate the third leg of the three phase output The third leg is generated to limit voltage imbalance between the three legs to 2 Voltage imbalance is calculated according to the...

Page 8: ...2 Page V2 1 MODELS AND RATINGS Figure 2 Phase Perfect Nomenclature Figure 3 Phase Perfect Enterprise Nomenclature...

Page 9: ...stand Rating 10kA Audible Noise PT Models 80 dBA Audible Noise PTE Models 85 dBA Audible Noise PTE QT Models 75 dBA Start Delay on Power Up 2 sec Electrical Specifications Table 2 240 V PT Models and...

Page 10: ...rrent A Standby Power Energy W BTU hr Full Load Energy Loss BTU hr PTE207 7 5 10 8 13 187 260 45 1938 PTE210 10 14 9 18 62 2685 PTE215 15 22 4 27 94 4029 PTE220 20 26 6 32 111 4777 Table 5 480 V PT Mo...

Page 11: ...PT050 PT060 PT075 Dimensions Indoor NEMA 1 H x W x D 36 15 16 x 25 3 8 x 17 1 16 44 15 16 x 25 13 16 x 19 Dimensions Outdoor NEMA 3R H x W x D 37 7 16 x 25 3 8 x 19 5 16 46 1 8 x 25 13 16 x 20 1 8 We...

Page 12: ...19 5 16 46 1 8 x 25 13 16 x 20 1 8 Weight lbs 70 74 80 80 141 242 246 256 268 305 Table 11 480V PTE Models Enclosure Specifications Models PTE407 PTE407QT PTE410 PTE410QT PTE415QT PTE420QT Dimensions...

Page 13: ...7 Page V2 1 Dimensional Drawings Figure 4 PT Small Frame Dimensions...

Page 14: ...8 Page V2 1 Figure 5 PT Medium Frame Dimensions...

Page 15: ...9 Page V2 1 Figure 6 PT Large Frame Dimensions...

Page 16: ...10 Page V2 1 Figure 7 PTE Frame 1...

Page 17: ...11 Page V2 1 Figure 8 PTE Frame 2...

Page 18: ...he unit must be maintained Allow six inches on each side and top and at least 18 inches below Ensure air intake and exhaust openings are not obstructed If the unit is mounted in a small room cabinet o...

Page 19: ...ble 12 Ground Wire Specifications Models Recommended Circuit Breaker A Wire Range AWG Min Max PT007 PTE007 60 10 2 PT010 PTE010 80 8 2 PTE015 125 6 2 PT020 PTE020 150 6 2 PT030 225 4 2 PT040 300 4 2 P...

Page 20: ...ons Min Wire Gauge 60 C Min Wire Gauge 75 C PT007 PTE007 4 AWG 6 AWG PT010 PTE010 3 AWG 4 AWG PTE015 1 0 AWG 1 AWG PT020 PTE020 1 0 AWG PT030 300 kcmil 4 0 AWG PT040 350 kcmil PT050 2 x 250 kcmil 2 x...

Page 21: ...connect single phase loads to the manufactured leg T3 This places unnecessary load on the phase converter and may violate electrical code in some areas Apply overload and short circuit protection to...

Page 22: ...E407 PTE407QT PTE410 PTE410QT PTE415QT PTE420QT PTE015 PTE020 Wire Size Torque Wire Size Torque 2 20 AWG 17 5 in lb 2 0 6 AWG 8 AWG 10 14 AWG 120 in lb 40 in lb 35 in lb Table 16 Output Power Terminal...

Page 23: ...ad Screwdriver PTE007QT PTE407QT PTE010 PTE410 PTE010QT PTE410QT PTE015 3 16 Hex PTE415QT PTE020 PTE420QT PTE207 Phillips Screwdriver PTE210 3 16 Hex PTE215 PTE220 Table 19 Optional Circuit Breaker Wi...

Page 24: ...ld Wiring Terminals Figure 12 PT Large Frame Field Wiring Terminals Table 20 Power Terminal Descriptions Terminal Name Description L1 L2 Single phase input power terminals T1 T2 T3 3 Phase output powe...

Page 25: ...9 Page V2 1 Figure 13 PTE Field Wiring Terminals PTE007 PTE007QT PTE010 PTE010QT PTE207 PTE407 PTE407QT PTE410 PTE415QT PTE420QT Figure 14 PTE Field Wiring Terminals PTE015 PTE020 PTE210 PTE215 PTE220...

Page 26: ...gure 15 Figure 19 Route power cables through the supplied openings in the bottom of the enclosure using appropriate conduit or strain relief devices Important Note If new openings are cut be sure to c...

Page 27: ...If installed remove the factory installed jumper wire and replace with a switch Jumper wire can be seen in Figure 20 below Figure 20 Control Terminal Locations When AUX1 to COM or AUX2 to COM is clos...

Page 28: ...h setting Table 21 Control Terminal Ratings and Descriptions Terminal Description Rating Comments AUX1 Auxiliary Input 1 Dry contact type Pullup Voltage 5 volts galvanically isolated Digital input Com...

Page 29: ...ening the front cover with the switch in the ON position exposes the user to the risk of electric shock WARNING Risk of electric shock Disconnect all incoming sources of power and wait 30 minutes befo...

Page 30: ...l be bypassed causing the output to energize regardless of the state of AUX1 and AUX2 Enable VFD Mode In VFD mode the phase converter will automatically adjust the current on the generated leg to bala...

Page 31: ...easure voltages to verify change in calibration Repeat this procedure using smaller increments as you get close until desired output voltage is reached When voltage calibration has been completed turn...

Page 32: ...d only be used if elevator is tripping due to a drop in input voltage This will require wiring two ON OFF switches to the converter Standard light switches will work See Figure 25 for wiring diagram T...

Page 33: ...nd COM 3 Wire dry contact switch between AUX3 and COM now called SW3 4 Wire dry contact switch between AUX4 and COM now called SW4 5 Turn power to the PT ON 6 Toggle SW4 until you see STARTUP DLY 4 5...

Page 34: ...See Figure 25 for wiring diagram To add a startup delay follow the steps below Step Action 1 Turn power to PT OFF 2 Remove jumper wire between AUX1 and COM 3 Wire dry contact switch between AUX3 and...

Page 35: ...Auto OVER TEMPERATURE Internal temperature of the converter exceeded safe operating limits Check fans and ventilation openings for obstruction Reduce ambient temperature Auto PLL FAULT Phase Locked Lo...

Page 36: ...non resettable count of all faults over the life of the main circuit board User Fault Log A resettable count of faults Each fault type is limited to a count of 10 On the 11th fault the unit will displ...

Page 37: ...ernal to the unit AUX1 and AUX2 open Check the jumper or switches connected to the AUX1 and or AUX2 inputs Signals to the Control Terminals corrupted Shielded cable is required for AUX terminal leads...

Page 38: ...nspected and cleaned annually or more frequently if located in a hot or dirty environment Special attention should be given to the following Power terminals Periodically inspect for loose connections...

Page 39: ...either is below the 50 Capacitance value in Table 26 contact Phase Technologies for replacement For PT Medium and Large Frames disconnect wires from L2 and use a multi meter to measure between L1 and...

Page 40: ...PTE420QT 20 uF 10 uF PTE207 PTE210 PTE215 PTE220 20 uF 10 uF PT030 PT040 PT440 PT450 PT460 PT475 40 uF 20 uF PT050 PT060 PT075 PT4100 80 uF 40 uF For 240V and voltage doubling PTE models PTE0XX and PT...

Page 41: ...chnologies for replacement Be sure to reconnect wires to JL2 before powering unit on again Figure 32 Measuring PTE4XX Filter Capacitors Fuses There are several replaceable fuses in the converter Each...

Page 42: ...screws fastening the baffle to the side of the heatsink The heat sink baffle is necessary for proper cooling and must be replaced before resuming operation If not properly replaced warranty may be voi...

Page 43: ...with a proprietary algorithm that limits inrush current on the manufactured leg during startup to prevent nuisance tripping During startup voltage is folded back when current exceeds 400 of Full Load...

Page 44: ...loads 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 600 700 Time sec Current A Overcurrent Motor Starting Sourcing Limit PT050 PT060 PT075 1 0 10 0 100 0 1000 0 10000 0 0 50 100 150 200 250 Time...

Page 45: ...100 0 1000 0 10000 0 0 50 100 150 200 250 Time sec Current A Overcurrent Motor Starting Sourcing Limit PT407 PTE407 PT410 PTE410 PT415 PTE415 PT420 PTE420 PT430 1 0 10 0 100 0 1000 0 10000 0 0 100 20...

Page 46: ...40 Page V2 1 NOTES...

Page 47: ...rvice Center is the responsibility of the purchaser Return transportation is provided by Phase Technologies 2 Installations must comply with all national and local electrical codes Exclusions of the W...

Page 48: ...w w w p h a s e t e c h n o l o g i e s c o m 222 Disk Drive Rapid City SD 57701 866 250 7934 Toll Free 605 343 7934 Main...

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