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Operating Instructions & Parts Manual

 

 

Page 6 

 
 

 

 

 

Seating

 

Your

 

Diamond:

 

Caution:

 

To ensure accuracy, mount the indentor by sliding it in the holder as far as possible and then securing the 

indentor by tightening the set screw finger‐tight only. 

Place HRC test block on the small round anvil and begin by turning the handwheel clockwise until the block just 
touches the diamond. At this point, continue rotating the handwheel until the large needle goes around approx. 3 

revolutions. Let the machine sit idle for a few seconds and then loosen the set screw. Wait a few more seconds and 
then tighten the set screw back up. This will allow the diamond to be “seated” in the shank. Take the load off by 

turning the handwheel counter‐clockwise and you can begin following instructions below.  

 

Rotate the weight adjustment knob until the required weight scale is aligned with the alignment mark on the frame of 

the machine. 
 

1.

 

Prepare the test specimen properly. Be sure that the top and bottom surfaces of the specimen are clean and free 

of any grease, oil dirt, etc and free of any burrs or debris. 

2.

 

For small specimens (under 3" maximum length or diameter) use the small round anvil. Use the large anvil for 

larger specimens. Use the V‐shaped anvil for round or curved specimens. 

 

Warning!

  

Do

 

not

 

test

 

any

 

specimen

 

that

 

cannot

 

be

 

safely

 

and

 

properly

 

 

positioned

 

on

 

and

 

supported

 

by

 

the

 

tester

 

anvil

.

 

 

Operation:

 

Determine the proper indentor, scale and weight for the material hardness to be tested (see Figure 3). Mount the 
required indentor in the indentor holder using the set screw (Fig. 6, Ref. Nos. 27 and 28) on the side of the holder. 

 

Test

 

Procedure

 

Test procedure consists of a preload of the specimen using the force of the elevation screw and a test load using the 

weights and lever arm assembly. Be sure that the weight reset handle is in rest (“unload”) position. 
1.

 

Mount specimen on required anvil. Rotate the elevation screw threaded collar clockwise slowly until the 

specimen contacts the indentor. Be sure to position specimen so the indentor contacts clean, untested material.  

2.

 

Preload the specimen by rotating the leadscrew collar slowly until the large needle on the dial indicator rotates 
two to three (2‐3) revolutions. Stop rotation of handwheel when the large needle is within 3 hash marks of 

vertical(TDC) 

Caution:

 

As

 

the

 

large

 

needle

 

is

 

properly

 

rotated

 

2

3

 

revolutions,

 

the

 

small

 

needle

 

rotates

 

counterclockwise

 

90

 

to

 

vertical

 

at

 

the

 

red

 

dot.

 

If

 

the

 

large

 

needle

 

overshoots

 

vertical

 

by

 

more

 

than

 

5

 

hash

 

marks,

 

the

 

test

 

is

 

invalid

 

and

 

must

 

be

 

repeated

 

from

 

step

 

1.

 

 

 
 

3.

 

Rotate the bezel so that the hash mark at the “0” mark at the top of the dial is aligned with the large needle. 

4.

 

Pull the weight release handle to apply the major load. Wait until the large needle stops rotating, approx. 5‐8 

seconds. This 5‐8 second “dwell” time can be adjusted by turning valve on dashpot. 

5.

 

Slowly push the weight reset handle back until it resets and locks in the reset position. 

6.

 

Read the material hardness from the required scale on the dial. 

7.

 

 Rotate the handwheel counterclockwise to lower and release the specimen. 

 

 

 

 

 

 
 

 

Summary of Contents for 900-345

Page 1: ...esters Model No 900 345 Analog Superficial Rockwell Hardness Tester Model No 900 345D Superficial Rockwell Hardness Tester w Digital Indicator Operation Manual 21 Industrial Ave Upper Saddle River NJ...

Page 2: ...ing a 120 diamond indentor in the N scale Soft thin materials are tested using a 1 16 carbide ball indentor in the T scale This tester features a weight adjustment knob for quick and easy adjustments...

Page 3: ...on 1 Remove Top crate cover from base Carefully lift straight up to avoid scratching the side of the machine 2 Remove the tool kit and manual from the base of the crate 3 Remove plastic machine cover...

Page 4: ...Operating Instructions Parts Manual Page 4 Example of weights hung on support bar Weight 3 Weight 1 Weight 2 Rockwell B Indentor 1 16 Carbide Ball Rockwell C Indentor Diamond...

Page 5: ...in front of it there is a small metal access plate held on by 2 small screws Remove the screws and plate to expose the valve and reservoir Push the Load Unload handle towards the back of the machine...

Page 6: ...material hardness to be tested see Figure 3 Mount the required indentor in the indentor holder using the set screw Fig 6 Ref Nos 27 and 28 on the side of the holder Test Procedure Test procedure consi...

Page 7: ...aking a very slight turn Counter Clockwise on the set screw you will see the large needle on the dial begin to turn counter clockwise on the dial Continue turning until there is no more contact betwee...

Page 8: ...Elevation screw cover top are interfering with specimen anvil or elevation screw 3 Indentor is damaged 4 Dash pot is low on oil 1 Be sure the anvil top of elevation screw threaded collar indentor and...

Page 9: ...7 47 74 1 60 8 83 9 65 8 51 4 471 495 443 229 46 73 6 60 83 5 64 8 50 3 458 480 432 221 45 73 1 59 2 83 0 64 0 49 0 446 466 421 215 44 72 5 58 5 82 5 63 1 47 8 434 452 409 208 43 72 0 57 7 82 0 62 2 4...

Page 10: ...5 82 142 84 51 7 87 9 72 4 56 8 162 176 162 81 140 83 51 1 87 6 71 8 55 8 159 173 159 80 137 82 50 6 87 3 71 1 54 8 156 170 156 76 135 81 50 86 9 70 4 53 8 153 167 153 73 133 80 49 5 86 6 69 7 52 8 15...

Page 11: ...3 37 29 5 79 72 7 41 0 9 6 94 72 36 29 1 78 5 72 3 40 3 8 6 93 72 35 28 7 78 0 72 0 39 6 7 6 92 71 34 28 2 77 0 71 7 39 0 6 6 91 70 33 27 8 76 6 71 4 38 3 5 6 90 69 32 27 4 76 0 71 0 37 6 4 6 89 69 31...

Page 12: ...um Thickness mm Rockwell C Rockwell A Rockwell B Superficial 15N Superficial 30N Superficial 45N Superficial 15T Superficial 30T Superficial 45T 0 006 0 008 0 010 0 012 0 014 0 016 0 018 0 020 0 022 0...

Page 13: ...loys H 1 8 Carbide Ball 98 07 10 588 4 60 Aluminum zinc and lead K 1 8 Carbide Ball 98 07 10 1471 150 L Carbide Ball 98 07 10 588 4 60 M Carbide Ball 98 07 10 980 7 100 P Carbide Ball 98 07 10 1471 15...

Page 14: ...tructions Parts Manual Page 14 1 Load Unload Handle 2 Turn wheel 3 Lifting Screw Cover 4 Anvil 5 Indenter 6 Screws 7 Top cover 8 Screws 9 Rear cover 10 Indicator 11 Indenter Locking Screw 12 Weight Lo...

Page 15: ...Xi Li Haidian District Beijing 100192 China Tel 86 10 59792409 Fax 86 10 59814851 General E mail info phase2china com cn MEXICO Phase II de Mexico Calle A No 4 Promer Piso Col San Marcos Azcapotzalco...

Page 16: ...Operating Instructions Parts Manual Page 16 Digital Indicator Series 9500 Digital Indicators www phase2plus com...

Page 17: ...icators are an accurate yet affordable option to replace the dial on your analog hardness tester The 9500 series indicator gives you the complete functionality of a true digital machine with popular f...

Page 18: ...allation 1 Be sure that indicator has sufficient charge If the battery symbol is empty you should charge the indicator for approx 1 5 hours prior to use 2 Press the Power button to turn on The indicat...

Page 19: ...tion 1 Power the indicator on 2 There will be a value shown on the display This value must be set to ZERO by turning the fine adjustment on your hardness tester as shown in the picture below Fine Adju...

Page 20: ...old the hardness value the moment the reading is stable On softer metals the penetrator may continue to indent the material which may affect the reading The lock feature will prevent the value from ch...

Page 21: ...hown on the display after each test Once the set number of tests have been obtained the average and repeatability value will be shown on the display Statistics con t 1 Press the Menu Enter button Make...

Page 22: ...t that Press the Menu Enter button to save and return to the main test screen Memory Functions The 9500 series indicators can store up to 999 hardness values and can be viewed at your convenience by a...

Page 23: ...ntinues into the penetrator The indicator will soon Beep alerting you that its almost at the top Once the pre load is set the indicator will show either 2 80mm or 3 20mm depending upon the scale set a...

Page 24: ...dicator to automatically correct the measured value when the Lock feature is on If you highlight Enter this will allow you to set the calibration by manually entering in the value shown on the test bl...

Page 25: ...rings cables and connectors batteries diamond stylus contact probes etc Consumable wearable items such as cables and probes have a 90 day warranty from date of purchase This warranty is exclusive and...

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