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23

Malfunctions

9.1 Rectifying malfunctions

Problem

Possible cause

Remedy

Pump will not start 
up

No mains voltage or voltage 
does not correspond to the 
motor data

Check mains voltage and mains fuse pro-
tection; check motor switch

Missing contact in the remote 
bridge

Check remote contact and reconnect

Pump temperature too low

Warm up pump to > 12°C

Thermal protection switch has 
responded

Detect and fix cause of overheating; 
allow pump to cool off if necessary

Pump system dirty

Clean pump; contact Pfeiffer Vacuum 
Service if necessary

Pump system damaged

Clean and overhaul pump; contact Pfeif-
fer Vacuum Service if necessary

Pump switches off 
after a while after 
being started

Mains fuse protection triggered 
due to overload (e.g. cold start)

Warm up pump

Exhaust pressure too high

Check opening of exhaust line and 
exhaust accessories

Thermal protection switch of 
motor coil has responded

Allow the pump to cool to a safe tempe-
rature, 
kurzzeitig vom Netz oder Remote-Brücke 
trennen/schließen

Thermal protection switch of the 
fans power supply has respon-
ded

Disconnect the pump from the power 
supply,
check the position of the voltage selector 
switch,
check ambient temperature; allow pump 
to cool off if necessary

Pump does not 
attain final pressure

Measurement reading is false

Check gauge, check final pressure wit-
hout installation connected

Pump or connected accessories 
are dirty

Clean pump and check components for 
contamination

Operating fluid dirty

Operate pump for a longer period with 
gas ballast valve open or change opera-
ting fluid

Leak in system

Repair leak

Operating fluid filling level too 
low

Top off operating fluid

During standby temperature 
control mode activ

Switch off temperature control mode

During standby gas ballast activ Close gas ballast valve

Pump damaged

Contact Pfeiffer Vacuum Service

Pumping speed of 
pump too low

Intake line not well-dimensio-
ned

Keep connections as short as possible 
and see that cross-sections are suffi-
ciently dimensioned

Exhaust pressure too high

Check opening of exhaust line and 
exhaust accessories

Loss of operating 
fluid

Swivel gasket leaky

Check tightness; replace gasket if neces-
sary

Operational loss of operating 
fluid

If necessary, install oil mist filter and oil 
return unit

Unusual operating 
noises

Silencer dirty

Clean or replace the silencer

Damage to the pump system

Clean and overhaul pump; contact Pfeif-
fer Vacuum Service if necessary

Motor bearing defective

Replace motor; contact Pfeiffer Vacuum 
Service if necessary

Pump becomes too 
hot

Fan is dirty

Clean fan

Fan is defective

Exchange fan

Summary of Contents for Penta 10

Page 1: ...Betriebsanleitung Operating Instructions PD 0033 BE B 0811 Rotary Vane Pump Penta 10 20 35 Translation of the Original Operating Instructions 505 872 0037 idealvac com idealvac com...

Page 2: ...ply 10 5 5 Make remote connection 13 5 6 Filling up the operating fluid 14 5 7 Operations monitoring Option 15 5 8 Fitting the ONF and the oil return line option 15 6 Operation 16 6 1 Before switching...

Page 3: ...tructions The safety instructions in Pfeiffer Vacuum operating manuals are the result of risk evaluations and hazard analyses and are oriented on international certification standards as specified by...

Page 4: ...nge Exhaust flange Gas ballast valve Power connection Prohibition of an action or activity in connection with a source of danger the disregarding of which may result in serious accidents Warning of a...

Page 5: ...pump in potentially explosive areas Pumping of gases containing impurities such as particles dusts and condensate note the vapour compatibility levels of the pump Pumping of substances that tend to s...

Page 6: ...he o ring Use only the eye bolt on the top side of the pump to lift the pump Fig 1 Transporting the pump 3 2 Storage Check that all the openings on the pump are securely closed Store the pump in a coo...

Page 7: ...ure Fig 2 Product identification on the rating plate Scope of delivery Pump with drive unit Operating fluid P3 for standard pump Cone strainer and centering ring with O ring Locking cap for vacuum and...

Page 8: ...enance free The pumps are equipped with a vacuum safety valve that vacuum seals the vacuum chamber and vents the pump at the same time when the pump is at a standstill Fig 3 Penta 10 20 35 1 Vacuum fl...

Page 9: ...g to rating plate Always place the pump on a firm even surface Where stationary installation is involved anchor the pump on site When installing the pump in a closed housing ensure there is sufficient...

Page 10: ...60 Hz The pump is preset ex works to a voltage range of 200 240 VAC In case of another supply voltage the input has to be switched over accordingly CAUTION High pressure in the exhaust line Danger of...

Page 11: ...e operator The pump and its electrical equipment have no lock out tag out device and no emergency off device Make sure that the system is integrated in an emergency off safety circuit If an emergency...

Page 12: ...low the connector plate enables toggling between the two voltage ranges The factory default setting is 200 240 VAC Fig 7 Changing the voltage range for the power supply Disconnect the pump from the po...

Page 13: ...or or by disconnecting from the mains Off On Monitoring the internal motor winding temperature Resetting by briefly removing the remote connector or by disconnecting from the mains Off On followed by...

Page 14: ...g fluid Unscrew operating fluid filler screw 172 Fill up operating fluid Correct filling level during operations Within the markings at the sightglass frame Fig 9 Filling up the operating fluid Screw...

Page 15: ...used to control external valves Fig 10 Pressure switch installation location and circuit diagram 5 8 Fitting the ONF and the oil return line option For frequent pumping at higher intake pressures the...

Page 16: ...ly or re place at shorter intervals 6 2 Switching on the pump The pump can be switched on in any pressure range No special precautions are necessary when pumping dry gases In order to attain the lowes...

Page 17: ...of liquids when pumping large volumes of condensable vapours The fan is temporarily switched off to increase the operating temperature of the pump Open gas ballast valve to do so turn cap 43 on the ga...

Page 18: ...va cuum in the chamber CAUTION Danger of backflow of operating fluid into the intake line Contamination of the connected vacuum system Vent the vacuum chamber within 30 s regardless of the chamber si...

Page 19: ...nt parts other than Pfeiffer Vacuum OEM replace ment parts are used WARNING Pump parts may be contaminated from pumped media Danger of poisoning due to contact with harmful substances Decontaminate th...

Page 20: ...or download it from the Internet Where discolouration is dark yellow to red brown equivalent to 4 5 on the sca le change operating fluid Fig 13 Draining the operating fluid NOTE Depending on the appli...

Page 21: ...ating fluid again and check for contamination flush again if neces sary Screw the operating fluid drain screw back in Fill up with operating fluid and check the filling level siehe S 14 Kap WARNING Op...

Page 22: ...anufacturer s specifications we recommend replacing the installed elastomer parts after 2 years If drying pearls were inserted then they should be removed now Improper handling can cause failure of th...

Page 23: ...pump to cool off if necessary Pump does not attain final pressure Measurement reading is false Check gauge check final pressure wit hout installation connected Pump or connected accessories are dirty...

Page 24: ...Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out improperly Take advantage of our service training programs additional information at www pfeiffer vacuum net P...

Page 25: ...he shipment required Dismantle all accessories Drain operating fluid lubricant Drain cooling medium if used Send the pump or unit in its original packaging if possible Sending of contaminated pumps or...

Page 26: ...26 Spare parts 11 Spare parts Please also specify model number of the the rating plate when ordering accesso ries or spare parts Fig 14 Exploded view Penta 10 20 35 9 5 8 13 4 12 18 7 11 10 6 16 11 10...

Page 27: ...s of up to 20 m3 h PK Z10 033 ONF 25 L oil mist filter for pumping speeds of up to 30 m3 h PK Z40 158 Oil return unit from oil mist filter PK 198 545 T ZFO 025 zeolite trap PK Z70 006 URB 025 catalyti...

Page 28: ...ture Transport 25 55 C 25 55 C 25 55 C Emission sound pressure level without gas ballast 56 dB A 58 dB A 58 dB A Pump fluid filling 2 2 l 1 8 l 1 5 l Power consumption in stand by mode 0 21 kW 0 225 k...

Page 29: ...29 Technical data 13 1 Dimensions 75 168 206 218 8 20 9 171 191 240 200 531 274 277 276 33 207 257...

Page 30: ...technical documentation is Mr Sebastian Oberbeck Pfeiffer Vacuum GmbH Berliner Stra e 43 35614 A lar PentaLine Penta 10 20 35 Guidelines harmonised standards and national standards and specifications...

Page 31: ...31...

Page 32: ...0 64 41 8 02 2 02 info pfeiffer vacuum de www pfeiffer vacuum net Vacuum is nothing but everything to us Turbopumps Rotary vane pumps Roots pumps Dry compressing pumps Leak detectors Valves Component...

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