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Petit Auto Wash Inc. 

360-t Installation Manual 

www.PetitAutoWash.com 

P a g e

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20

 

 

Accutrac 360-t Tunnel 

2.

 

Mechanical Room Equipment 

2.1.

 

360-t HMI Control Panel: 

Important Wiring Instructions for all equipment

 

1.

 

If the electrical service is a Delta (also known as a High-Leg) system, refer to schematics before wiring 
the Accutrac 360 Control Panel. 

2.

 

Refer to the installation manual, equipment/electrical schedule and the schematics. 

3.

 

Wire the equipment according to NEC as well as state and local codes. 

4.

 

Insure proper grounding of control panel as well as proper grounding/bonding of the incoming 
electrical service. 

5.

 

Always run low-voltage control wires in separate conduits away from power wires. 

6.

 

Never drill holes or run wiring into top of electrical enclosures.  Use bottom entry or lowest possible 
entry point on side of enclosure.  Top entry will void the warranty 

7.

 

For Accutrac 360s, run the two 25-conductor umbilical cables from the control panel to bay equipment 
in separate 1-

1/4” conduits

.  Whenever possible, especially on long parallel runs, keep the lines at 

least 12” away from each other.  Follow instructions in the Appendix for stripping insulation from the 

25-conductor cables. 
 

Locate the Control Panel as close to the bay equipment as possible. Mount the panel to the wall at a 
height that the Touch-Screen is readily accessible.  Route the two multi-conductor cables from the bay 
equipment to the panel through separate 1-

1/4” diameter or larger conduits. On long runs it is 

recommended th

at the electrician install two separates 12” square junction boxes near the wash bay 

and route the 25- conductor cables through the boxes.  In the future when the moving part of the 
control cable needs replaced it can be spiced at the junction box rather than replacing the entire run.  
 
Refer to the Schematics for the Power & Control wiring requirements. Please note that the Computer 
Control also requires a Cat-

5 Ethernet connection to the customer’s 

LAN (Local Area Network).    

 
Locate and land the following external inputs into the Input Isolation relays. Factory supplied Input relay 
coils are 24VAC/DC. 120VAC coils are available upon request. 

 

-Input #1022

: Conveyor Pulse Signal (verify signal is received at consistent intervals) 

-Input #1023

Conveyor Entrance/Gate Photo Eye Signal (“On” when blocked by vehicle) 

 

-Input #1024

: Conveyor Running Signal (“On” whenever conveyor is running)

 

 

Note:  Inputs #1022 & #1023 either need to be wired directly from each device or from a buffer relay 
fired directly by the devices

. Do not use tunnel controller “Mirror” outputs as 

this will result in 

unreliable input timing and would cause the 360-t to malfunction. 
 
 
 
 
 
 

Summary of Contents for Accutrac 360-t

Page 1: ...2044 Wadsworth Rd Norton Ohio 44203 www PetitAutoWash com Rev 8 18 360 t Tunnel Installation Manual...

Page 2: ...ay 14 1 7 E Chain 17 1 8 Bridge Mount LED 144w 19 2 Mechanical Room Equipment 20 2 1 360 t HMI Control Panel 20 2 2 25HP Variable Frequency Drive Panel 21 2 3 25HP Pump Stations Tall Vehicle Solenoid...

Page 3: ...ift with side shift capability Minimum 5ft to 6ft long fork extensions Caster Wheel Kits are available that attach to shipping crates and bridge cradles Be extraordinarily careful when picking the cra...

Page 4: ...slightly loose then use a level to insure the legs are plumb vertically front rear and left right before tightening all framework fasteners Fully tighten the floor anchors last Alternately If enough...

Page 5: ...t will insure that the upper framework stays plumb and square Do not over tighten the fasteners in the drive rails This can crush the tubing and cause alignment issues for the drive wheels The Entranc...

Page 6: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 6 Accutrac 360 t Tunnel Accutrac 360 t Entrance...

Page 7: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 7 Accutrac 360 t Tunnel Accutrac 360 t Exit...

Page 8: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 8 Accutrac 360 t Tunnel Main Rail P S Entrance Main Rail P S Exit...

Page 9: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 9 Accutrac 360 t Tunnel...

Page 10: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 10 Accutrac 360 t Tunnel...

Page 11: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 11 Accutrac 360 t Tunnel Raising the E Chain...

Page 12: ...t in the Entrance end of the DS Main Rail If loading from the Entrance leave one bolt in the opposite end Now remove the bolts that hold the Cradle to the Bridge and lower the Cradle to the ground Fli...

Page 13: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 13 Accutrac 360 t Tunnel Bridge Inboard P S...

Page 14: ...s approximately 45 above the ground Use the provided luggage scale to verify the spring heights below which will result in the correct breakaway force Over tightening the spring will cause structural...

Page 15: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 15 Accutrac 360 t Tunnel...

Page 16: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 16 Accutrac 360 t Tunnel...

Page 17: ...erminal blocks strip the insulation 3 8 7 16 to ensure a proper connection At opposite end of E Chain connect the hoses to the bulkhead Route the two multi conductor cables and quad air tubing to the...

Page 18: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 18 Accutrac 360 t Tunnel E Chain Bulkhead Crossover Plumbing Group Optional...

Page 19: ...nnect leads on both sides Find the cord that has a waterproof plug inserted into the quick disconnect This end of the LED Light must be oriented to the driver side Bundle and tie wrap the cord to the...

Page 20: ...l as close to the bay equipment as possible Mount the panel to the wall at a height that the Touch Screen is readily accessible Route the two multi conductor cables from the bay equipment to the panel...

Page 21: ...tes When wiring the pump station note that not all 3 phase motors are not wired the same Refer to the diagram on the inside of each motor junction box for correct wiring specifications Some installati...

Page 22: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 22 Accutrac 360 t Tunnel Tall Vehicle Solenoid Refer to Pump Station Installation Manual for additional information...

Page 23: ...Terminate the Brown wires on the appropriate Output relay and the Blue wires to 24VAC Common Route the quad airline to the Air Solenoids as shown Solenoid 0010 Rotate to Front of car Solenoid 0011 Ro...

Page 24: ...he cable Latch the wire stripping tool onto the top of the cable Spin the tool in the direction shown Make sure the first 360 degree cut is inline and not spiraling Note Make a test cut at the very en...

Page 25: ...with the cutters Remove the metal shielding Note This step is where most nicking of wires occurs At the VERY END of the cable cut into the inner white shielding to find the orange pull string Cut up...

Page 26: ...018 Profile XP 1 clear B Freq Bottom yellow 1019 Profile XP 2 clear A Freq grey 1020 Profile XP 3 clear B Freq pink 1021 Profile XP 4 clear A Freq Top If no Top Washer Jumper to 24VDC blue 1022 Pulse...

Page 27: ...te yellow 0014 Remote Alarm Light Same as Panel Light Relay Dry Contact yellow brown 0015 PE Inhibit PE White wire to DC Relay 24VDC OUTPUTS 360 t Tunnel C B Amps Voltage Description CB 1 5A 120VAC PL...

Page 28: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 28 Accutrac 360 t Tunnel 3 3 Appendix C Wire Number Terminal Layouts...

Page 29: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 29 Accutrac 360 t Tunnel...

Page 30: ...Trolley Extend Prox I BOT Bottom Impact Prox Trolley Bridge Motor Terminal Strip Layouts 360 i 360 t D S Trolley Motor J B DS TM P S Trolley Motor J B PS TM Note Oscillator Motor Trolley Motor wires b...

Page 31: ...q Bottom PE Inhbt 7 1019 Profile XP 2 A freq Grn 7 GND 8 1020 Profile XP 3 B freq 9 1021 Profile XP 4 A freq Top 10 24AC B5 24VAC Enclosure Htr 11 24AC C 24V Com Enclosure Htr Grn 12 GND Photo eyes Ca...

Page 32: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 32 Accutrac 360 t Tunnel 3 4 Appendix D Tunnel Rail Kit Parts List...

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