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Petit Auto Wash Inc. 

360-t Installation Manual 

www.PetitAutoWash.com 

P a g e

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27

 

 

Accutrac 360-t Tunnel 

 

 

 

 

 

 

Cable 

Color

Output Card    

Wire Color

Output/ 

Wire #

Description

Output 

Voltage/Type

white

0000

Bridge Fwd

VFD L1, 24VDC(+)

brown

0001

Bridge Rev

VFD L2, 24VDC(+)

green

0002

DS Trolley Extend  (DS Wash Arm)

VFD L1, 24VDC(+)

yellow

0003

DS Trolley Retract  (PS Wash Arm

VFD L2, 24VDC(+)

grey

0004

PS Trolley Extend  (DS Wash Arm)

VFD L1, 24VDC(+)

pink

0005

PS Trolley Retract  (PS Wash Arm)

VFD L2, 24VDC(+)

blue

0006

DS Oscillator Run

VFD L1, 24VDC(+)

red

0007

PS Oscillator Run

VFD L1, 24VDC(+)

black

0008

Top Oscillator Run

VFD L1, 24VDC(+)

violet

0009

Alarm Light, 360 Control Panel Door

Direct, 24VDC(+)

grey/pink

0010

Spray Arms Front of Car S.V.

Relay, 24VAC 

red/blue

0011

Spray Arms Rear of Car S.V.

Relay, 24VAC 

white/green

0012

T.V. Solenoid Valve

Relay, 24VAC 

brown/green

0013

Fault Relay (To Tunnel Controller) Closes on 360 fault or Panel E-Stop Relay, Dry Contact

white/yellow

0014

Remote Alarm Light  (Same as Panel Light)

Relay, Dry Contact

yellow/brown

0015

PE Inhibit  (PE White wire to DC(-))

Relay, 24VDC(-)

OUTPUTS, 360-t Tunnel

C.B. #

Amps

Voltage

Description

CB-1

5A

120VAC

PLC, 24VDC Power Supply 

CB-3

10A

120VAC

24VAC Transformer & 24VDC VFD Cooling Fan Power Supply

CB-4

4A

24VDC

External Wash Bay 24VDC Power

CB-5

6A

24VAC

Heaters, Junction Box

CB-6

6A

24VAC

24VAC Output Relays

CB-7

4A

120VAC

Bridge Cover, LED Light Bar Power Supply

CB-8

7A

24VDC

LED Light Bar, 24VDC+

CIRCUIT BREAKERS, 360-t Tunnel

Input #

3000
3001
3002
3003

ANALOG INPUTS, 360-t Tunnel

Analog inputs are 24VDC(+), 4-20mA

Future Option: Passenger Side Width
Future Option: Driver Side Width

Description

Future Option: HP pump Pressure Transducer
Future Option: HP pump Pressure Transducer

 Description

4000 U, V, W

 Bridge Motor

4001 U, V, W

 Driver Side Trolley

4002 U, V, W

 Passenger Side Trolley

4003 U, V, W

 Driver Side Oscillator

4004 U, V, W

 Passenger Side Oscillator

4005 U, V, W

 Top Washer Oscillator

 MOTOR WIRING,  360-t Tunnel

 Motors are 208VAC 3-ph

Wire #

PANEL RELAYS

Coil 24VDC(+)

A1

Coil 24VDC(-)

A2

N.O. Contact

14

Com Contact

11

N.C. Contact

12

Summary of Contents for Accutrac 360-t

Page 1: ...2044 Wadsworth Rd Norton Ohio 44203 www PetitAutoWash com Rev 8 18 360 t Tunnel Installation Manual...

Page 2: ...ay 14 1 7 E Chain 17 1 8 Bridge Mount LED 144w 19 2 Mechanical Room Equipment 20 2 1 360 t HMI Control Panel 20 2 2 25HP Variable Frequency Drive Panel 21 2 3 25HP Pump Stations Tall Vehicle Solenoid...

Page 3: ...ift with side shift capability Minimum 5ft to 6ft long fork extensions Caster Wheel Kits are available that attach to shipping crates and bridge cradles Be extraordinarily careful when picking the cra...

Page 4: ...slightly loose then use a level to insure the legs are plumb vertically front rear and left right before tightening all framework fasteners Fully tighten the floor anchors last Alternately If enough...

Page 5: ...t will insure that the upper framework stays plumb and square Do not over tighten the fasteners in the drive rails This can crush the tubing and cause alignment issues for the drive wheels The Entranc...

Page 6: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 6 Accutrac 360 t Tunnel Accutrac 360 t Entrance...

Page 7: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 7 Accutrac 360 t Tunnel Accutrac 360 t Exit...

Page 8: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 8 Accutrac 360 t Tunnel Main Rail P S Entrance Main Rail P S Exit...

Page 9: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 9 Accutrac 360 t Tunnel...

Page 10: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 10 Accutrac 360 t Tunnel...

Page 11: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 11 Accutrac 360 t Tunnel Raising the E Chain...

Page 12: ...t in the Entrance end of the DS Main Rail If loading from the Entrance leave one bolt in the opposite end Now remove the bolts that hold the Cradle to the Bridge and lower the Cradle to the ground Fli...

Page 13: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 13 Accutrac 360 t Tunnel Bridge Inboard P S...

Page 14: ...s approximately 45 above the ground Use the provided luggage scale to verify the spring heights below which will result in the correct breakaway force Over tightening the spring will cause structural...

Page 15: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 15 Accutrac 360 t Tunnel...

Page 16: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 16 Accutrac 360 t Tunnel...

Page 17: ...erminal blocks strip the insulation 3 8 7 16 to ensure a proper connection At opposite end of E Chain connect the hoses to the bulkhead Route the two multi conductor cables and quad air tubing to the...

Page 18: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 18 Accutrac 360 t Tunnel E Chain Bulkhead Crossover Plumbing Group Optional...

Page 19: ...nnect leads on both sides Find the cord that has a waterproof plug inserted into the quick disconnect This end of the LED Light must be oriented to the driver side Bundle and tie wrap the cord to the...

Page 20: ...l as close to the bay equipment as possible Mount the panel to the wall at a height that the Touch Screen is readily accessible Route the two multi conductor cables from the bay equipment to the panel...

Page 21: ...tes When wiring the pump station note that not all 3 phase motors are not wired the same Refer to the diagram on the inside of each motor junction box for correct wiring specifications Some installati...

Page 22: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 22 Accutrac 360 t Tunnel Tall Vehicle Solenoid Refer to Pump Station Installation Manual for additional information...

Page 23: ...Terminate the Brown wires on the appropriate Output relay and the Blue wires to 24VAC Common Route the quad airline to the Air Solenoids as shown Solenoid 0010 Rotate to Front of car Solenoid 0011 Ro...

Page 24: ...he cable Latch the wire stripping tool onto the top of the cable Spin the tool in the direction shown Make sure the first 360 degree cut is inline and not spiraling Note Make a test cut at the very en...

Page 25: ...with the cutters Remove the metal shielding Note This step is where most nicking of wires occurs At the VERY END of the cable cut into the inner white shielding to find the orange pull string Cut up...

Page 26: ...018 Profile XP 1 clear B Freq Bottom yellow 1019 Profile XP 2 clear A Freq grey 1020 Profile XP 3 clear B Freq pink 1021 Profile XP 4 clear A Freq Top If no Top Washer Jumper to 24VDC blue 1022 Pulse...

Page 27: ...te yellow 0014 Remote Alarm Light Same as Panel Light Relay Dry Contact yellow brown 0015 PE Inhibit PE White wire to DC Relay 24VDC OUTPUTS 360 t Tunnel C B Amps Voltage Description CB 1 5A 120VAC PL...

Page 28: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 28 Accutrac 360 t Tunnel 3 3 Appendix C Wire Number Terminal Layouts...

Page 29: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 29 Accutrac 360 t Tunnel...

Page 30: ...Trolley Extend Prox I BOT Bottom Impact Prox Trolley Bridge Motor Terminal Strip Layouts 360 i 360 t D S Trolley Motor J B DS TM P S Trolley Motor J B PS TM Note Oscillator Motor Trolley Motor wires b...

Page 31: ...q Bottom PE Inhbt 7 1019 Profile XP 2 A freq Grn 7 GND 8 1020 Profile XP 3 B freq 9 1021 Profile XP 4 A freq Top 10 24AC B5 24VAC Enclosure Htr 11 24AC C 24V Com Enclosure Htr Grn 12 GND Photo eyes Ca...

Page 32: ...Petit Auto Wash Inc 360 t Installation Manual www PetitAutoWash com P a g e 32 Accutrac 360 t Tunnel 3 4 Appendix D Tunnel Rail Kit Parts List...

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