Perma Star Control Time Operating Instructions Manual Download Page 1

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perma STAR CONTROL TIME

perma-tec GmbH & Co. KG

The Expert in Lubrication Solutions

Translation of the

Original Operating Instructions

perma

STAR CONTROL TIME

Summary of Contents for Star Control Time

Page 1: ...perma STAR CONTROL TIME perma tec GmbH Co KG The Expert in Lubrication Solutions Translation of the Original Operating Instructions perma STAR CONTROL TIME...

Page 2: ...on can be copied or made available to third parties We have taken great care when compiling all the details contained in this documentation However we cannot rule out discrepancies and we reserve the...

Page 3: ...s 4 2 3 Safety information for perma STAR CONTROL TIME 5 2 3 1 Safety during installation and maintenance 5 2 3 2 Safety when handling LC units 5 3 TECHNICAL DATA 6 3 1 Data sheet power supply 6 3 1 1...

Page 4: ...of discharge 14 7 3 1 Examples for determining proper dip switch settings to achieve optimal lubrication 15 7 3 2 Changing the discharge volume after the perma STAR CONTROL TIME has been in operation...

Page 5: ...ndition 1 1 1 Terms used Lubricator In the following text the lubricator will either be called lubricator or by its name perma STAR CONTROL TIME Lubrication Canister In the following text the Lubricat...

Page 6: ...system and a label on the LC unit CE Mark on the drive unit Manufacturer perma tec GmbH Co KG Hammelburger Stra e 21 97717 Euerdorf Germany Tel 49 0 9704 609 0 E mail info perma tec com Fax 49 0 9704...

Page 7: ...n pictures and descriptions perma tec GmbH Co KG can not be held liable for damages and malfunctions caused by inappropriate usage unauthorized alterations to the drive system or the LC unit inappropr...

Page 8: ...by virtue of their training experience instruction and information concerning the relevant standards and provisions accident prevention regulations and plant and operating conditions as received from...

Page 9: ...nsure that all workstations and traffic routes are clean and safe Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenance work is carried out in places...

Page 10: ...to 70 C 23 to 158 F Output load each max 400 mA short circuit proof Cable is drag chain qualified approved for the smallest bending radius 60 mm Power supply 15 to 25 V DC max 30 V DC 5 residual ripp...

Page 11: ...R1 4 LC unit cannot be refilled c Drive unit consisting of a gear motor and circuit board for control of the lubrica tor Every drive has an individual consecutive series number this number must be pro...

Page 12: ...of the LC unit With dip switch 1 and 2 marked TIME you can set the discharge amount for every 100 operating hours perma STAR CONTROL TIME divides the set discharge amount size of the LC unit into sev...

Page 13: ...ed against dust and water jets when the individual parts are assembled correctly Ambient media especially chemically aggressive substances may affect sealing rings and plastic materials 4 STORAGE 4 1...

Page 14: ...n Completely check the lubricator for visible damages Check if the LC unit is filled with the requested grease or oil Do VOL switches 3 4 of the four way code switch in the drive unit match the correc...

Page 15: ...t Screw perma STAR CONTROL TIME onto the lubrication point handtight Never screw in the lubricator a second time as this would impair the self sealing of the thread Plug the cable into the connection...

Page 16: ...nscrew the cover from the drive unit d Remove the drive unit from the LC unit e Dip switches of the 4 way code switch should be changed in cases where a different size LC unit was used or if a differe...

Page 17: ...it board Dip switches 1 2 marked TIME are used to set the dicharge amount dip switches 3 4 marked VOL are used to set the LC unit size You may set change the switches with the help of a small screw dr...

Page 18: ...way code switch located on the circuit board of the drive unit If the position of code switches 3 4 VOL of the 4 way code switch does not correspond to the actual size of the LC unit it will lead to...

Page 19: ...cm3 LC unit S60 Variation II 2 78 cm3 100 h for a 120 cm3 LC unit M120 Variation III 2 89 cm3 100 h for a 250 cm3 LC unit L250 At this point you can calculate the total discharge life of the LC unit...

Page 20: ...idual lubricant we recommend variation I with a 60 cm3 LC unit Example 2 Given the same machine as in example 1 but with different and irregular running times e g 4 hours on day one 1 5 hours on day t...

Page 21: ...oon as the motor has run for 2 sec both LED s will light up Pull the plug from the drive unit g Set dip switches TIME and VOL of the 4 way code switch according to chapter 7 3 h Again push and hold th...

Page 22: ...C unit Partly filled LC unit was replaced by an almost empty LC unit Replace with full LC unit perma STAR CONTROL TIME signals system malfunctions red LED Clogged tube and or connection parts Counter...

Page 23: ...nge NPT brass plastic part no 26 001 621 Clip plastic part no 26 001 105 Bracket stainless steel part no 26 00012 150 with insert for bracket G1 4o x G1 4i brass part no 26 0011 151 or oil retaining v...

Page 24: ...a tec GmbH Co KG 20 The Expert in Lubrication Solutions 12 1 Suggestion for PLC connection with one output signal Cable brown STAR CONTROL Cable black Cable white PLC terminal Inputs PLC terminal Outp...

Page 25: ...perma STAR CONTROL TIME 21 12 2 Suggestion for PLC connection with two output signals STAR CONTROL Cable black Cable white Cable brown PLC terminal Inputs PLC terminal Outputs...

Page 26: ...tec GmbH Co KG 22 The Expert in Lubrication Solutions 12 3 Suggestion for PLC connection with three output signals STAR CONTROL Cable black Cable white Cable brown PLC terminal Inputs PLC terminal Ou...

Page 27: ...t Denominaci n producto Nome del prodotto STAR CONTROL TIME Type Type Type Tipo Tipo S60 M120 L250 Produktidenti fikationsnummer Product identifi cation number Num ro d identi fication produit N mero...

Page 28: ...Co KG The Expert in Lubrication Solutions perma STAR CONTROL TIME perma tec GmbH Co KG Hammelburger Str 21 97717 Euerdorf Germany Tel 49 9704 609 0 Fax 49 9704 609 50 info perma tec com www perma tec...

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Perma Star Control Time, Operating Instructions Manual

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