Pepperl+Fuchs VAZ-2E2A-G20-ZPA1 Manual Download

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VAZ-2E2A-G20-ZPA1

ZPA Motor Control Module

from Firmware Version V.28

FACTORY AUTOMATION

MANUAL

Summary of Contents for VAZ-2E2A-G20-ZPA1

Page 1: ...VAZ 2E2A G20 ZPA1 ZPA Motor Control Module from Firmware Version V 28 FACTORY AUTOMATION MANUAL...

Page 2: ...ms of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its...

Page 3: ...1 2 2 2 Standard ZPA 11 2 2 3 Enhanced ZPA 12 2 2 4 Transportation 13 2 2 5 Long Zone Single Zone 14 2 2 6 Direct Control 15 2 2 7 Direction Control 15 2 2 8 Slave 16 2 3 Indicators and Operating Elem...

Page 4: ...ransportation Time 35 4 7 Motor Run On Time 35 4 8 Release Delay 35 4 9 Idle Mode Delay 35 5 Manual Intervention in the Conveying Process 36 5 1 Manual Feeding of Conveyed Product 36 5 2 Manual Remova...

Page 5: ...able EU type examination certificate EU declaration of conformity Attestation of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility f...

Page 6: ...n conveyor line The motor control module has two electronic outputs for controlling a DC roller motor each as well as two sensor inputs for detecting conveyed product e g via light barriers Read throu...

Page 7: ...vice against inadvertent operation In the event of repairs return the device to your local Pepperl Fuchs representative or sales office 1 6 Declaration of Conformity This product was developed and man...

Page 8: ...ndard ZPA operation mode Benefits and Features of the ZPA Motor Control Module The ZPA motor control module is easy to install and can be configured for a wide range of application situations The main...

Page 9: ...ed using piercing technology without the need for tools The ZPA motor control module is configured directly on the device using the three rotary switches S1 S2 S3 In addition to various operating mode...

Page 10: ...ether conveyed product may enter It thus represents the release signal The release signal is determined by the accumulation conveyor logic and also set if no conveyed product has yet reached the zone...

Page 11: ...operating modes direct control and direction control These operating modes do not execute logic and are used for direct control of the connected DC roller motors via the zone coupling interfaces For...

Page 12: ...as set the release signal green light and the conveyed product is conveyed to the next zone 6 Because the conveyed product has not yet left the zone sensor 5 zone 5 does not issue a release to upstrea...

Page 13: ...ownstream zone 3 has not set its release signal red light Because zone 2 is occupied it also does not issue a release to upstream zone 1 Step B Downstream zone 6 has set the release signal green light...

Page 14: ...ence in the operating mode Transportation Figure 2 9 Step A Downstream zone 3 has not set its release signal red light Zone 2 therefore also does not set its release signal meaning that the DC roller...

Page 15: ...nd conveyed product is conveyed into the zone The following example describes the sequence in the operating mode Long Zone Figure 2 10 Step A Downstream zone 3 has set its release signal green light Z...

Page 16: ...ection Control operating mode will be supported from firmware version V 26 Connection Signal Meaning X1 IN Control signal for DC roller motor at MOT1 Low Motor is at a standstill High Motor is running...

Page 17: ...be run on a master zone Each slave corresponds to a ZPA motor control module The zone length which is controlled by the master is extended by the connected slaves The following time conditions for the...

Page 18: ...d See Chapter Use and Application Section Zone Coupling Figure 2 12 LED Behavior after Switch On In case of an invalid configuration or an invalid operating mode the four left LEDs X1 X2 OUT will flas...

Page 19: ...Motor fault or no motor connected Flashing Motor fuse 1 of the motor control module is faulty Off No motor fault ERR2 Yellow Fault status of DC roller motor 2 On Motor fault or no motor connected Fla...

Page 20: ...Release signal from downstream zone On Release signal from downstream zone has been set high level Off Release signal from downstream zone has not been set low level X1 OUT Yellow Output from interfac...

Page 21: ...t of the set maximum speed The ramp duration defines the time from stationary to maximum speed US 10 V or from maximum speed to stationary When the set motor speed is lower the ramp duration is shorte...

Page 22: ...ct one of eight different operating modes for 1 zone control or 2 zone control For 1 zone control Single Zone the inactive zone synchronizes its motor output with the active zone Switch setting Ramp d...

Page 23: ...contacts of the ZPA motor control module Connector Assignment 8 Slave 1 zone operation 9 Reserved Table 2 7 Switch setting Operation Mode 1 2 zone operation Connection Connector Connector type assign...

Page 24: ...A 1 X1 IN input signal 2 X1 IN input GND 3 X1 OUT output signal 4 X1 OUT output GND 5 Not assigned X2 Zone coupling interface 2 X2 Zone coupling M12 round plug connector in accordance with IEC EN 610...

Page 25: ...icators and Operating Elements Caution Risk of short circuit Carrying out work while the system is energized may result in damage to the device Always disconnect the supply voltage before carrying out...

Page 26: ...profile edge always points to the motor control module Mechanical reverse polarity protection prevents complete closure of the cable guide if the flat cable is inserted incorrectly Connecting Flat Ca...

Page 27: ...n edge drawn with a dotted line 1 Open the cable guide To do this push the locking bracket 1 slightly to one side 2 Insert the black flat cable with the profile edge 2 to the ZPA motor control module...

Page 28: ...ure below shows an incorrectly inserted flat cable The profile edge 2 does not point to the motor control module the flat cable is therefore inserted with reverse polarity The flat cable is located on...

Page 29: ...und loops when connecting to other potentials 3 6 Connecting Motors Sensors and Zone Coupling Figure 3 5 1 2 Caution Malfunctions with ground loops Because the outputs of the ZPA motor control module...

Page 30: ...ant to control one or two zones or when changing the mounting side on the conveyor line These scenarios are described in the following sections n c PWR IN1 IN2 MOT1 MOT2 3 1 4 2 M 3 1 4 2 5 ERR1 2 PWR...

Page 31: ...ed High level Conveyed product detected X1 OUT Output signal of the zone sensor at IN1 X1 IN Release signal from downstream zone Low level No release High level Release X2 OUT Release signal for upstr...

Page 32: ...uld never form connection loops as shown in the following figure The incorrect assignment of connections will create false logical connections between the zones This can lead to malfunctions of the ZP...

Page 33: ...OT2 IN1 IN2 X1 PWR X1IN X1 OUT X2 IN X2 OUT MOT1 MOT2 ERR1 ERR2 IN1 IN2 IN1 MOT1 IN2 MOT2 X1 X2 X2 MOT1 MOT2 IN1 IN2 X1 PWR X1IN X1 OUT X2 IN X2 OUT MOT1 MOT2 ERR1 ERR2 IN1 IN2 IN1 MOT1 IN2 MOT2 X1 X2...

Page 34: ...le to female crossover cable Rotary switch S2 0 4 CW Rotary switch S2 5 9 CCW Zone 1 Upstream zone Downstream zone Zone 2 X2 MOT1 MOT2 IN1 IN2 X1 PWR X1IN X1 OUT X2 IN X2 OUT MOT1 MOT2 ERR1 ERR2 IN1 I...

Page 35: ...up or if conveyed product was unexpectedly removed from the zone sensor during normal operation the search time will begin During this time the zone will search for conveyed product that might lie und...

Page 36: ...n time begins It ensures that the motor will continue to run so that the conveyed product can completely leave the zone Furthermore it reduces the constant switching on and off of the motors if convey...

Page 37: ...one switches on its DC roller motor and starts searching for conveyed product to ensure that the product was not simply pushed back and is now located undetected between the zone sensors After the sea...

Page 38: ...ions When the conveyor line is in operation one or more conveyed products may become blocked resulting in an undesired accumulation If conveyed product takes too long to leave the zone sensor see leav...

Page 39: ...is not running even though the relevant LED MOTx is lit The associated LED ERRx lights up permanently The DC roller motor reports a fault for example due to blocking or the DC roller motor is not con...

Page 40: ...ake sure that the zone coupling to the upstream zone is connected correctly and the upstream zone sets the sensor signal associated LED X1 OUT X2 OUT of the zone coupling is lit ZPA motor control modu...

Page 41: ...hs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pa...

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